Savin 4027 Wartungshandbuch

SERVICE MANUALPN: RCFM5535A156/A212...SERIESRICOH GROUP COMPANIESCÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

The Field Service Manual contains informationregarding service techniques, procedures,processes and spare parts of office equipmentdistributed by Rico

2.3.2 SP Mode TableMode No. Function Settings1-001 Registration † Adjusts leading edge registration. 0 ~ 32Default = 16 ‡(0.5 mm per step [range: –8.0

Mode No. Function Settings1-105-002 FusingTemperatureAdjustment forEnergy SaverMode †Adjusts the temperature of the main andsecondary fusing lamps in

Mode No. Function Settings2-001 Drum ChargeVoltageAdjustment (forcopying) †Adjusts the voltage applied to the drumcharge roller during copying.0 - 32D

Mode No. Function Settings2-206-001to2-206-002DevelopmentBias Display †Displays the development bias.SP2-206-001: Development bias used for copying.S

Mode No. Function Settings2-214 TD SensorInitial SettingPerforms the TD sensor initial setting.This SP mode controls the voltageapplied to the TD sens

Mode No. Function Settings2-802 Drum ChargeRollerTemperature †Displays the drum charge rollertemperature [0 ~ 60°C].2-812 Drum ReverseRotationAdjustme

Mode No. Function Settings3-112 Forced VRDetectionAfter the "Start" key is pressed, forcedVR detection is done.For when to use this SP mode,

Mode No. Function Settings°4-002 Exposure LampVoltage Display†Displays the current exposure lampvoltage. (0.5 V per step [Range: 50.0 V to 85.0 V])50.

Mode No. Function Settings4-102 Lens ErrorCorrection †Adjusts the lens position to correct formagnification in enlarge/reduce mode.(0.1% per step [Ran

Mode No. Function Settings4-901 APS SizePriority (for F4size) †Selects which copy paper size themachine selects when the APS sensorsdetect F4 lengthwi

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Mode No. Function Settings•°5-101 Auto ResetTime Setting †Inputs the auto reset time after the copierenters standby, or disables auto reset.0 ~ 999Def

Mode No. Function Settings•°5-110 Center EraseMarginAdjustment †Adjusts the center erase margin width inerase center mode.A4 version 8 ~ 25Default = 2

Mode No. Function Settings•°5-404-001to5-404-002User CodeCounter Clear †Resets the user code counters.SP5-404-001: Resets the counter for the user cod

Mode No. Function Settings5-801 Memory AllClear †Resets all the correction data for processcontrol and all software counters, andreturns all modes and

Mode No. Function Settings°5-905 APS A4/LTSidewaysPriority †Specifies whether the machine selectsLT sideways paper if the original is A4.If "ON&q

Mode No. Function Settings•°6-002 ADF Free SizeSetting †Specifies whether ADF free size settingis on or off.0: OFF1: ONSwitch this on if the user make

Mode No. Function Settings°6-101 SorterInstallation †Use this to specify which sorter isinstalled.0: No sorter1: A557 sorter2: A556 sorter3: Not used4

Mode No. Function Settings°7-002 Total OriginalCounter Display†Displays the total number of scannedoriginals (DF + platen).The first three digits are

Mode No. Function Settings°7-204-001to7-204-008Feed UnitCounter †Displays the total number of copies fedfrom each feed unit.The first three digits are

Mode No. Function Settings°7-501 Total JamCounter †(Copies +Originals)Displays the total number of copy jamsplus original jams (max. 4 digits).The fir

Table of Contents 1. OVERALL MACHINE INFORMATION1. SPECIFICATIONS...1-12. COMPONENT LAYO

Mode No. Function Settings°7-801-001to7-801-004Main ROMVersion Display†Displays the main ROM version.SP7-801-001: Copier main ROM versionSP7-801-002:

Mode No. Function Settings°7-807-001 SC CounterClear †Resets the total SC counter (SP7-401)and the individual counters for each typeof Service Call (S

Mode No. Function Settings°7-810 Copy CounterClearResets the following counters.• Total Original Counter (SP7-002)• Total Copies by Paper Size (SP7-10

2.4 UT MODE AND SP MODE CROSS REFERENCE TABLEUT Mode SP Mode Function1 5-019 Paper Size Set2 5-002 Feed Station Priority Selection3 5-003 APS Priority

2.5 SP5-803 SENSOR/SWITCH INPUT CHECK 1. Access SP5-803 (refer to section 2.1). 2. Select the required 3rd level program number using the and key

3rd levelNo.Sensor/Switch/SignalReading0124 2nd Tray Set Sensor(Paper Tray Unit)Not set Set25 3rd Tray Paper End Sensor(Paper Tray Unit)Paper detected

3rd levelNo.Sensor/Switch/SignalReading0169 Sorter Stapler Set SW. Front DoorSW (A554) Door Safety SW (A554)Door Closed Door Open70 Roller Drive Timin

2.6 SP5-804 ELECTRICAL COMPONENT OUTPUT CHECK 1. Access SP5-804 (refer to section 2.1). 2. Select the required 3rd level program number using the

3rd level No. Electrical Component26 Sorter stapler roller drive motor27 Sorter stapler turn gate SOL28 Sorter stapler bin lift motor29 Sorter stapler

2.7 SP5-019 PAPER SIZE SETTING2.7.1 Paper Size Selection for the Paper Tray Unit, LCT, and By-passFeedFor the paper tray unit, LCT and by-pass feed, t

2.3.3 Paper Size Selection for the Paper Tray Unit, LCT, and By-pass Feed ...3-15 2.3.4 Special Paper Size S

4. Select the required SP setting with the numeric keys in accordance withthe following tables, then press the "Enter" key.NOTE: If you in

2.7.2 Special Paper Size Selection for the 1st TrayFor the 1st tray, a wider range of paper sizes can be selected usingSP5-019-007 for A153, A156, A15

3. PRACTICAL SP MODE USE TABLE3.1 REPLACEMENT AND CLEANINGThe following table shows the SP modes that must be done, and the order inwhich they must be

OTHER COPY IMAGE ADJUSTMENTSMode No. Description DataSP2-101-001 Leading Edge Erase Margin 0-32 (0.5 mm/step)SP1-001 Registration 0-32 (0.5 mm/step)SP

4. TEST POINTS (MAIN CONTROL BOARD)Number Label Monitored SignalTP1 (RXB) RXBTP2 (TXB) TXBTP3 (TXA) TXATP4 (TXS) TXSTP5 (RXS) RXSTP6 (GND) GroundTP7 (

5. PREVENTIVE MAINTENANCE SCHEDULE5.1 PM TABLENOTE:The amounts mentioned as the PM interval indicate the number ofcopies.Symbol key: C: Clean, R: R

A153/A155/A156 EM 120K 240K 360K NOTESeparation Torque Limiter(LCT, By-pass feed)R Clean with water. Replacethese rollers as a set.Paper Feed Guide Pl

A157/A159/A160 EM 100K 200K 300K NOTEOPTICSMirrors, Lens, Reflector C C C Cotton pad with water, orblower brushExposure Glass CCCCAlcohol or glass cle

A157/A159/A160 EM 100K 200K 300K NOTECLEANING UNITDrum Cleaning Blade R R R Spread setting powder. See"Drum Cleaning BladeReplacement".Side

A157/A159/A160 EM 100K 200K 300K NOTESORTER ADAPTER (A568)Exit Drive Roller C Alcohol or WaterUpper Roller C Alcohol or WaterEM 120K 240K 360K NOTEPAP

2.2 MEMORY RESET PROCEDURES ...4-9 2.2.1 Resetting Counters...

Note 1.Duplex Tray: Clutch SpringDo the following every 120K(A153/A155/A156 copiers) or 100K(A157/A159/A160 copiers).Clean the clutch assembly [A]. Th

5.2 REGULAR PM PROCEDURE Make a copy of an OS-A3 test chart atmanual image density level 4. 1. Clean the mirrors, lens, and reflectorswith a soft clo

1. Clean the inside of the cleaning unit andthe seals. 2. Replace the cleaning blade. 1. Remove the old developer. 2. Clean the development unit

1. Remove the transfer belt and clean theused toner tank with a blower brush orvacuum cleaner. 2. Clean the transfer belt. 3. Replace the transfer

1. Clean the covers.Perform the following SP Modes in thefollowing order.1. SP2-214 TD Sensor Initial Setting2. SP3-001 ID Sensor Initial Setting3.

6. SPECIAL TOOLS AND LUBRICANTSPart NumberDescription Q’tyA153 9001 Scanner Adjustment Tool 1 setA153 9004 WIPING CLOTH (Drum Charge Roller Cloth) 154

REPLACEMENT AND ADJUSTMENTCÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

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1. INNER AND OUTER COVERS1.1 OUTER COVER REMOVAL 1.1.1 Front Cover 1. Open the front cover [A]. 2. Remove the front cover (2 pins).1.1.2 Rear Cover

1.1.4 Front Right Cover 1. Open the front cover and pull out the paper trays. 2. All models except A153/A157: Swing open the optional LCT unit [A].

1.1.4 Front Right Cover ...5-2 1.1.5 Rear Right Cover...

1.2 INNER COVER REMOVAL 1.2.1 Upper Inner Cover 1. Open the front cover and slide out the toner bottle holder assembly [A] (1 screw and 1 knob scre

2. OPTICS2.1 EXPOSURE GLASS REMOVAL 1. Remove the left scale [A] (2 shoulder screws). 2. Remove the 2 screws [B] securing the rear scale. 3. Grasp

1. Turn off the main switch and unplug the machine. 2. Remove the exposure glass. (See Exposure Glass Removal.) 3. Move the scanner lamp to the fa

2.3 SCANNER DRIVE BELT REPLACEMENT 1. Remove the following parts: 2. Loosen the 4 screws securing the scanner drive motor assembly [H]. 3. Remo

5. Remove the 1st scanner [A] from the scanner drive belt (1 screw). 6. Remove the 2nd scanner [B] from the scanner drive belt by loosening the

11. Remove the scanner motor belt [A] byremoving the pulley [B] (1 Allen screw).12. Remove both bearings [C] (1 E-ring each).13. Remove the left cov

2.4 SCANNER POSITIONING ADJUSTMENT 1. Remove the following parts: 2. Manually move the 1st scanner to about the center, and loosen the beltclamp

2.5 3RD SCANNER MOTOR REPLACEMENT 1. Remove the following parts: 2. Remove the upper right frame [A] (3 screws). 3. Remove the 1st scanner [B]

2.6 LENS VERTICAL DRIVE MOTOR REPLACEMENT 1. Perform steps 1 to 5 of the 3rd scanner motor replacement. 2. Remove the tension spring [A] and the l

3. DEVELOPMENT AND TONER SUPPLY 3.1 DEVELOPMENT UNIT REMOVAL 1. Turn off the main switch. 2. Open the front cover. 3. Remove the knob screw [A].

5. TRANSFER BELT UNIT ... 5-29 5.1 TRANSFER BELT UNIT REPLACEMENT ...5

3.2 DEVELOPER REPLACEMENT 1. Take out the development unit and place it on a clean sheet. (SeeDevelopment Unit Removal.) 2. Disconnect the conne

4. Pour about half a pack of developer [E] into the development unit. Thenrotate the two outer gears [F] and [G] as shown to distribute the develope

3.3 TONER SUPPLY MOTOR REPLACEMENT 1. Turn off the main switch and open the front cover. 2. Swing out the bottle holder and remove the toner bottl

4. AROUND THE DRUM4.1 DRUM UNIT REMOVAL 1. Open the front cover and remove the development unit. (See Development Unit Removal.) 2. Turn the "

4.2 DRUM REPLACEMENT 1. Pull out the drum unit from the copier. (See Drum Unit Removal.) 2. Remove the drum charge roller ass’y (see Drum Charge

7. Insert a small screwdriver [A] under the cleaning blade release lever [B] torelease the cleaning blade [C]. 8. Apply setting powder [D] to the

4.3 PICK-OFF PAWL REPLACEMENT 1. Remove the drum unit. (See Drum Unit Removal.) 2. Remove the gear [A] (one E-ring). 3. Remove the recycled toner

4.4 ID SENSOR BOARD REPLACEMENT 1. Remove the drum unit. (See Drum Unit Removal.) 2. Remove the ID sensor supporter [A] (one snap pawl). 3. Discon

4.5 DRUM CLEANING BLADE REPLACEMENT 1. Remove the drum unit. (See Drum Unit Removal.) 2. Remove the drum charge roller ass’y (see Drum Charge Ro

6. Apply setting powder [A] to the surface of the drum, and rotate the drum withanother screwdriver [B] clockwise until the area covered with sett

8.6 THERMOFUSE REPLACEMENT ...5-46 9. DUPLEX UNIT...

4.6 PTL BOARD REPLACEMENT 1. Remove the following parts:• Development unit• Drum unit• Main board 2. Lower the transfer belt unit and place a shee

4.7 QUENCHING LAMP REPLACEMENT 1. Remove the following parts:• Development unit• Drum unit 2. Lower the transfer belt unit and place a sheet of pa

4.8 ERASE LAMP REPLACEMENT 1. Remove the following parts:• Development unit• Drum unit• Main board 2. Lower the transfer belt unit and place a she

4.9 DRUM CHARGE ROLLER REPLACEMENT 1. Remove the following parts:• Development unit• Drum unit 2. Remove the drum charge roller ass’y [A] (2 screw

4.10 DRUM CHARGE ROLLER TERMINAL REPLACEMENT 1. Remove the drum charge roller ass’y. 2. Place the drum charge roller ass’y [A] on a clean sheet of

4.11 DRUM CHARGE ROLLER CLEANER REPLACEMENT 1. Remove the drum charge roller ass’y. 2. Remove the screw [A]. 3. Pull out the drum charge roller cl

5. TRANSFER BELT UNIT 5.1 TRANSFER BELT UNIT REPLACEMENT 1. Remove the development unit, drum unit, and fusing unit 2. Disconnect the connector [

5.2 TRANSFER BELT REPLACEMENT 1. Remove the transfer belt unit. 2. While raising the knob [A], disconnect the connector [B].NOTE:1) Never touch

5.3 TRANSFER BELT CLEANING BLADE REPLACEMENT 1. Remove the transfer belt ass’y. (See "Transfer Belt Unit Removal".) 2. Remove the transf

5.4 DISPOSING OF COLLECTED TONER 1. Remove the transfer belt unit. (See "Transfer Belt Unit Removal".) 2. Open the cap [A] and pour the c

11. OTHERS...5-66 11.1 MAIN CONTROL BOARD REPLACEMENT ...

6. PAPER FEED 6.1 BY-PASS PICK-UP, FEED, AND SEPARATION ROLLERS,AND TORQUE LIMITER REPLACEMENT 1. Remove the by-pass feed table [A] (1 clip, 1 con

6.3 LOWER PAPER FEED UNIT REPLACEMENT(A153/A155/A156) 1. Remove the rear cover (see "Outer Cover Removal"). 2. Remove the right door [A]

6.4 UPPER PAPER FEED UNIT REPLACEMENT(A153/A155/A156) 1. Remove the lower paper feed unit (see "Lower Paper Feed UnitReplacement"). 2. Re

6.5 PAPER FEED ROLLER REPLACEMENT(A157/A159/A160) 1. A157/A159 copiers only: Remove the front cover (see "Outer CoverRemoval"). 2. Remo

6.6 REGISTRATION SENSOR REPLACEMENT 1. Remove the front cover (see "Outer Cover Removal"). 2. Remove the lower right inner cover (see &q

6.7 PAPER FEED CLUTCH REPLACEMENT (A157/A159/A160) 1. Remove the paper feed roller assembly (see "Paper Feed RollerReplacement"). 2. Remo

7. LCT 7.1 LCT UNIT REMOVAL 1. Remove the rear cover (see "Outer Cover Removal"). 2. Remove the harness cover [A] (1 screw). 3. Remove t

7.2 LCT DRIVE BELT REPLACEMENT 1. Remove the LCT unit (see "LCT Unit Removal"). 2. Remove the upper belt cover [A] (4 screws). 3. Remov

7.3 LCT MOTOR REPLACEMENT 1. Remove the LCT (see "LCT Unit Removal"). 2. Remove the vertical transport guide [A] (4 screws). 3. Remove t

8. FUSING8.1 FUSING UNIT REMOVAL 1. Open the front cover. 2. Remove the stopper bracket [A] (1 screw). 3. Hold the fusing unit cover [B] while pus

3.1 SUMMARY...6-26 3.2 SC CODE TABLE...

8.2 FUSING LAMP REPLACEMENT 1. Remove the fusing unit (see "Fusing Unit Removal"). 2. Remove the fusing front cover [A] (1 screw). 3.

8.3 HOT ROLLER REPLACEMENT 1. Remove the fusing lamps (see "Fusing Lamp Replacement"). 2. Remove the hot roller stripper bracket [A] (

8.4 PRESSURE ROLLER AND CLEANING ROLLERREPLACEMENT 1. Remove the fusing unit (see "Fusing Unit Removal"). 2. Remove the pressure springs

8.5 THERMISTOR REPLACEMENT 1. Remove the fusing unit (see "Fusing Unit Removal"). 2. Remove the hot roller assembly (see "Hot Roller

9. DUPLEX UNIT9.1 FRICTION ROLLER REPLACEMENT 1. Remove the duplex unit (4 screws). 2. Remove the separation roller assembly [A] (2 screws). 3. Re

9.2 DUPLEX FEED ROLLER REPLACEMENT 1. Pull out the duplex unit. 2. Remove the link bracket [A] (1 screw, 1 clip). 3. Remove the upper guide plate

9.3 DUPLEX FEED MOTOR REPLACEMENT 1. Remove the duplex unit (4 screws). 2. Remove the link bracket [A] (1 screw, 1 clip). 3. Remove the upper g

9. Disconnect the motor harness [A].10. Move the jogger fence inward and remove the paper feed assembly [B] (5 screws).11. Remove the duplex feed mo

10. COPY QUALITY ADJUSTMENT10.1 LIGHT INTENSITY ADJUSTMENT (SP4-001)When: When replacing the drum - After performingSP3-123 (Drum initialization) and

6. If the image density is not correct, go through the following steps.1) Enter SP4-001.2) Change the exposure lamp voltage setting displayed in the

SERVICE MANUALA156/A212...SERIESRICOH GROUP COMPANIES®®CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

6. REPLACEMENT AND ADJUSTMENT ...7-9 6.1 TRANSPORT BELT REPLACEMENT...7-9 6.2 FEED

10.2 UNEVEN EXPOSURE ADJUSTMENTWhen: If the exposure is uneven.Purpose: To maintain even exposure.Adjustment standard: The side-to-side variation of t

10.3 IMAGE AREA BIAS VOLTAGE ADJUSTMENT10.3.1 Development Bias Adjustment (SP2-201-001)When: If the image density at manual density level 4cannot be a

10.3.2 Highest ID Level Bias (Manual ID Level 7) Adjustment(SP2-201-002)When: If a customer requests a lighter or darker copyimage density at manual i

10.4 TONER DENSITY ADJUSTMENT (SP2-203)When: If a customer wants to change the overall imagedensity. Purpose: To change the proportion of toner by wei

10.5 DETECT/FIXED/TD SENSOR TONER SUPPLY MODESELECTION (SP2-208-001)When: If the ID sensor or the TD sensor is in anabnormal condition.Purpose: To lea

10.7 TONER SUPPLY RATIO SELECTIONWhen: If the standard setting for the toner supplyamount is not appropriate for the type of originalin use.Purpose: T

10.8 ADS SENSOR AUTOMATIC ADJUSTMENT (SP4-201)When: 1. If the ADS sensor output voltage is not within the adjustment standard after cleaning the o

10.10 VERTICAL MAGNIFICATION ADJUSTMENT (SP4-008)When: If vertical magnification is not within theadjustment standard.Purpose: To maintain proper vert

10.11 HORIZONTAL MAGNIFICATION ADJUSTMENT(SP4-101)When: If horizontal magnification is not within theadjustment standard.Purpose: To maintain proper h

10.12 FOCUS ADJUSTMENT IN FULL SIZE MODE (SP4-103)When: If the copy in full size mode is out of focus.Purpose: To maintain correct focus in full size

5.5 RELAY SENSOR REPLACEMENT...8-159. PAPER TRAY UNIT A553 1. SPECIFICATIONS...

10.15 LEAD EDGE ERASE MARGIN ADJUSTMENT(SP2-101-001)When: If the lead edge erase margin is not within theadjustment standard.Purpose: To maintain a pr

3. If side-to side registration is not correct, go through the following steps:1) Enter SP4-011.2) Select the required 3rd level program number from

10.17 4TH/5TH MIRROR HEIGHT ADJUSTMENTWhen: If skewed images appear. Purpose: To maintain proper copy quality.How: Turn the 4th/5th mirror height adju

11. OTHERS11.1 MAIN CONTROL BOARD REPLACEMENT NOTE:Never touch the surface of the RAM back up battery on the mainboard with a screwdriver or other met

11.2 AC POWER SUPPLY BOARD REPLACEMENT NOTE:1. For 115V machines, check the fuse on the board beforedetermining that the ac drive board is defective.2

11.3 DC POWER SUPPLY BOARD REPLACEMENT NOTE:Check the fuses (FU301, FU302, FU303, and FU304) on the boardbefore determining that the dc power supply b

11.4 CB HIGH VOLTAGE SUPPLY BOARD REPLACEMENT 1. Turn off the main switch and unplug the machine. 2. Remove the rear cover. 3. Remove the main con

11.5 T HIGH VOLTAGE SUPPLY BOARD REPLACEMENT 1. Turn off the main switch and unplug the machine. 2. Remove the transfer belt unit [A]. (See "T

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5. SERVICE TABLES (MAIN BOARD)...10-14 5.1 DIP SWITCHES...

1. COPY QUALITY1.1 INTRODUCTIONThis troubleshooting guide is compiled to help field engineers solve some ofthe more common field problems. However, it

1.2 BLANK COPY (WHITE COPY) - Problem -White or almost white copy.- Possible Causes - 1. Charge is not applied.•CB high voltage supply board failure

- Action - Is the drum charge roller correctly installed?Yes NoInstall the drum charge roller correctly.Does the charge roller terminal properly conta

Yes Does the drum rotate properly?Yes NoCheck drum drive mechanisms such as the drum drive belt and the drum pulleys.Check the following points:•CN115

1.3 DIRTY BACKGROUND- Problem - 1. Dirty background at image density level 4 (manual setting). 2. Copies made in ADS mode have a dirty background.-

- Action - Is the drum charge roller adjustment factor (SP2-001) at the correct value?Yes NoSet SP2-001 to the factory set value.Adjust the exposure l

Is exposure lamp voltage (SP4-002) > Set exposure lamp voltage (SP4-001) +10?No Yes Clean the optics and adjust the exposure lamp votage (SP4-001)P

Is the cleaning blade worn?No YesReplace the cleaning blade.Are the erase lamp, quenching lamp and/or toner shield glass dirty?No YesClean the erase

1.4 UNEVEN IMAGE DENSITY - Problem -Uneven image density appears on copies.- Possible Cause - 1. Dirty optics 2.The exposure adjustment plates are o

1.5 VERTICAL BLACK BANDS - Problem -Vertical black bands appear on the copy.- Possible Causes - 1. Dirty optics 2. Dust between the cleaning blade a

4. SERVICE TABLES...11-11 4.1 DIP SWITCHES...

1.6 VERTICAL BLACK LINES - Problem -Thin black lines appear on the copy.- Possible Causes - 1. Scratched cleaning blade 2. Dirty or scratched mirror

1.7 VERTICAL WHITE LINES OR BANDS—1 (DULL OR BLURRED) - Problem - Dull or blurred white lines appear on the copy.- Possible Causes - 1. Dirty or dete

1.8 VERTICAL WHITE LINES OR BANDS—2 (THIN, DISTINCT) - Problem - Vertical white lines appear on the copy.- Possible Causes - 1. Dirty or deteriorated

1.9 HORIZONTAL BLACK/WHITE LINES - Problem - Black or white lines perpendicular to the paper feed direction appear on the copy image.- Possible Causes

1.10 SKEWED (OPTICAL) COPY IMAGE - Problem - The copy image is skewed (into a parallelogram shape).The sides of the copy image are straight, but the l

1.11 TONER DENSITY TOO HIGH - Problem - 1. Dirty background appears on the copy. 2. The image density of black solid areas is too high.- Possible Ca

Make copies with a test chart and monitor the VSP value and the toner supply clutch function.Is the toner supply clutch controlled properly? (See t

1.12 TONER DENSITY TOO LOW - Problem - 1. Light copies 2. Carrier on the copies. 3. Light spots appear in solid black areas.- Possible Causes - 1.

Does the toner supply clutch rotate?Yes NoIs the voltage at CN117-2 always 24V ?Yes NoReplace the toner supply clutch.Replace the main control board

1.13 TONER SCATTERING - Problem -Toner scatters from the development unit.- Possible Causes - 1. The toner density is too high. 2. The inlet seal on

3. ELECTRICAL COMPONENT DESCRIPTIONS ...13-3 4. INSTALLATION ... 13-4 4.1

1.14 UNFUSED COPY - Problem -Solid black areas of the copy rub off easily.- Possible Causes - 1. The fusing pressure is too low. 2. The fusing tempe

1.15 A HORIZONTAL THIN LINE APPEARING CLOSE TO THELEADING EDGE- Problem -When an original has solid black areas at the trailing edge, toner transferre

2. TONER SUPPLY CONTROL - Problem -The manual ID level or ADS indicator blinks.- Possible Causes -1. Bad ID sensor board terminal contact2. ID sensor

Is VSP (SP3-103-001) between 0.01 and 2.5 V?Yes NoMake 10 or more copies.Is VSP (SP3-103-001) between 0.01 and 2.5 V?Yes NoReplace the ID sensor board

Is the TD sensor initial setting (SP2-220) within the 2.5 ± 0.1 V range?Yes NoReplace the TD sensor.Is the TD sensor output (SP2-215-001) between 0.3

1. SERVICE CALL CONDITIONS1.1 SUMMARYWhen a service call condition occurs, SC codes are displayed in the copycounter. The first three digits are displ

SC Code No. Description ClassificationE351ID sensor adjustment errorDE352TD sensor initial setting errorDE353VSP abnormal (over 2.5 V)DE354VSG abnorma

1.3 WARNING SC CODE TABLESC code Description SC Timing Prohibited Function NoteE501Upper tray lift motorerrorWhen theupper tray isselectedPaper feed f

(7) When an ADF is installed(8) When a sorter stapler is installed1.4 C-CODE TABLEC-code Condition Message on LCD (A156 copier only)C1Front cover open

1.6 SC CODE DESCRIPTIONSE101: Exposure lamp error - Definition - [A]The exposure lamp stays on for longer than 10 seconds. The temperaturearound the o

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E124: Scanner drive motor error- Definition - [B]During initialization and copying, the difference in the number of scannerdrive motor steps between f

E143: Lens horizontal home position sensor error 2- Definition - [B]The lens horizontal home position sensor remains actuated 2.0 seconds after the le

E191: Auto ID sensor adjustment error (at the 1K copies processcontrol)- Definition - [D]1. ADS sensor output is lower than the 2.7 V target at the ma

E352: TD sensor initial setting error- Definition - [D]TD sensor output does not reach a value between 2.4 and 2.6 V whenperforming the developer init

E356: TD sensor lower limit detection abnormal- Definition - [D]TD sensor output falls below than 0.3 volts during copy cycles.- Possible Causes -• TD

E501: Main body upper tray lift motor abnormal (A153/A155 only)E502: Main body lower tray lift motor abnormal (A153/A155/A156 only)E503: Paper tray un

E522: End fence jogger home position sensor error 1 (A156/A160 only)- Definition - [C]The end fence jogger home position sensor remains de-actuated fo

E525: Side fence jogger home position sensor error 2 (A156/A160 only)- Definition - [C]The side fence jogger home position sensor remains actuated for

E544: Fusing overheat (back-up for E543)- Definition - [A]A fusing temperature of over 250 °C is detected 5 times by the main controlboard (this takes

E621:Communication error between main control board and sorter- Definition - [B]The main CPU cannot start communication with the sorter properly.- Pos

TAB INDEXTAB POSITION 1TAB POSITION 2TAB POSITION 3TAB POSITION 4TAB POSITION 5TAB POSITION 6TAB POSITION 7TAB POSITION 8OVERALL MACHINE INFORMATION

E722 - Jogger Home Position Sensor Output Error (A554/A555)- Definition- [C]• When the jogger bar moves forward, the home position sensor takesover 10

E900: Total counter error 1- Definition - [B]The total counter does not turn on.- Possible Causes -• Total counter defective • CN121 on the main contr

2. BLOWN FUSE CONDITIONSFuse Rating WorkingVoltageSymptom when turning onthe Main Switch115 V 220 ~ 240 VDC Power Supply BoardFU301 8 A/125 V 5 A/250

3. ELECTRICAL COMPONENT DEFECTS3.1 SENSORSComponent (Symbol)CN Condition Symptom(When the main switch is turned on.)By-pass FeedPaper Width (S1)126-9~

Component (Symbol)CN Condition Symptom(When the main switch is turned on.)LCT Upper Limit[LCT machinesonly] (S11)129-4 OpenThe bottom plate does not r

Component (Symbol)CN Condition Symptom(When the main switch is turned on.)Original Length-1(S27)118-3 Open The CPU cannot detect the original sizeprop

3.2 SWITCHESComponent CN No. condition SymptomBy-pass FeedTable (SW1)126-4 OpenThe copier does not turn on.ShortedBy-pass feed cannot be selected.Uppe

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APPENDIXCÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

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APPENDIXPROCESS CONTROL TABLE FOR A153, A155, A156, A157, A159 AND A160 COPIERSElectrical Component Operation PanelADSSensorTD Sensor ID sensorDrum Ch

APPENDIXEXPOSURETable 1:Manual ID CorrectionID Level Lamp Voltage1 Vexp - 4V2 Vexp - 3V3 Vexp - 1.5V4Vexp ± 0V5 Vexp + 1.5V6 Vexp + 4V7 Vexp + 6VSP4-0

APPENDIXTABLES & SP MODES FOR PROCESS CONTROLTONERSP2-208-001: Toner Supply Mode 1: Detect Supply Mode 2: TD Sensor Supply Mode 3: Fixed Supply

APPENDIXAUTO PROCESS CONTROL TIMING CHART (Every time after 1000 copies)A156/A160/A162 A-4 FSMCÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

AUTO REVERSE DOCUMENTFEEDER A548CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

1. SPECIFICATIONSOriginal Size and Weight: Thick original mode (default mode)Use this setting for normal paper typesMaximum A3, 11" x 17"Min

2. COMPONENT LAYOUT2.1 MECHANICAL COMPONENTS 1. Original Stopper 2. Press Lever 3. Original Table 4. Exit Rollers 5. Inverter Pawls 6. Inverte

2.2 ELECTRICAL COMPONENTS 1. Original Set Sensor2. Feed-in Cover Open Sensor3. Stopper Solenoid4. Indicator Panel Lamps5. Feed-in Motor6. Belt Drive

3. ELECTRICAL COMPONENT DESCRIPTIONSymbol Name Function Index No.MotorsM1 Feed-inDrives the feed-in system (pick-up, feedand pull-out rollers, separat

IMPORTANT SAFETY NOTICESPREVENTION OF PHYSICAL INJURY 1. Before disassembling or assembling parts of the copier and peripherals,make sure that the cop

4. INSTALLATION4.1 ACCESSORY CHECKCheck the quantity and condition of the accessories in the box against thefollowing list:1. New Equipment Condition

4.2 INSTALLATION PROCEDURE CAUTIONUnplug the copier power cord before starting the following procedure. 1. Remove the strips of tape [A]. 2. At

5. SERVICE TABLES5.1 DIP SWITCHESDPS 101Function12340 0 0 0 Normal setting1 0 0 0 One-sided thin original mode free run with paper (35 cpm)0100One-sid

5.2 VARIABLE RESISTORSVR No. Function101Adjusts the registration in one-sided thin originalmode.102Adjusts the registration in two-sided originalmode.

6. REPLACEMENT AND ADJUSTMENT 6.1 TRANSPORT BELT REPLACEMENT 1. Turn off the main switch and lift up the DF. 2. Remove the grip [A] (3 screws). 3

6.2 FEED ROLLER REPLACEMENT 1. Turn off the main switch and open the feed-in cover [A]. 2. Remove the feed roller assembly [B] by pulling it toward

6.3 FRICTION BELT REPLACEMENT 1. Turn off the main switch and open the feed-in cover [A]. 2. Gently pull up the friction belt assembly [B] and remov

6.4 ORIGINAL SET AND ORIGINAL WIDTH SENSORREPLACEMENT 1. Turn off the main switch. 2. Remove the upper cover [A] (7 screws). 3. Remove the stoppe

6.5 VERTICAL REGISTRATION ADJUSTMENT 6.5.1 One Sided Thin Original ModeNote:•After replacing the DF main board, always do the Rough Adjustmentusing VR

6.5.2 Two Sided Original Mode Note:•After replacing the DF main board, always do the Rough Adjustmentusing VR102 first. Then do the Fine Adjustment pr

SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL 1. Do not incinerate toner cartridges or used toner. Toner dust may ignitesuddenly when exposed to open flame

6.6 SIDE-TO-SIDE REGISTRATION (DF POSITIONING)ADJUSTMENT Note:•First, adjust the DF side-to-side registration using the copier SP mode forthis (see Re

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

PAPER TRAY UNIT A550/A549CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

1. SPECIFICATIONSConfiguration: Two-tray table or three-tray tableCopy Paper Size: Maximum A3/11" X 17"Minimum B5/81/2" X 11"Copy

2. COMPONENT LAYOUT2.1 MECHANICAL COMPONENT LAYOUT 1. Paper Tray 1 2. Pick-up Roller 3. Paper Feed Roller 4. Relay Rollers 5. Reverse Roller 6.

2.2 DRIVE LAYOUT 1. Vertical Transport Roller Gears 2. Paper Feed Clutch 1 3. Paper Feed Clutch 2 4. Separation Roller Gears 5. Paper Feed Clutc

2.3 ELECTRICAL COMPONENT DESCRIPTIONRefer to the electrical component layout on the reverse side of the Point toPoint Diagram (on waterproof paper).Sy

3. INSTALLATION3.1 ACCESSORY CHECKCheck the quantity and condition of the accessories in the box against thefollowing list: 1. Right Support Bracket

3.2 INSTALLATION PROCEDURE CAUTIONUnplug the copier power cord before starting the following procedure.NOTE:Keep the shipping retainers after ins

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

OVERALL MACHINE INFORMATIONCÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

3. Set the copier [B] on the paper tray unit [C]. Align the 2 pins [D] on thepaper tray unit with the holes in the base plate of the copier. 4.

3.3 TRAY HEATER (OPTION) 1. Remove the rear cover [A]. 2. Two-tray type: Remove the second paper tray [B] (4 screws) and thelower front cover [C]

4. SERVICE TABLES4.1 DIP SWITCHESDIP SW 101 (Free Run Mode)12345678 FunctionOff On Off On Off Off Off Off Standard Factory Setting, PS280Off On Off On

4.2 TEST POINTSNUMBER FUNCTIONTP101 + 5VTP102 + 24VTP103 GNDTP104 TXD (Transmit signal)TP105 RXD (Receive signal)TP106 GNDA156/A160/A162 8-10 FSMCÓPIA

5. REPLACEMENT AND ADJUSTMENT5.1 EXTERIOR COVER REMOVAL Rear Cover [A]: (2 screws)Front Lower Cover [B]: [Two-tray type only] 1. Slide out the cassett

5.2 PAPER FEED CLUTCH REPLACEMENT 1. Remove the rear cover (see Exterior Cover Removal).2. Remove the timing belt [A].3. Remove the drive unit [B] (2

5.3 PAPER FEED UNIT REPLACEMENT 1. Remove the paper feed clutch (see Paper Feed Clutch Replacement). 2. Remove the paper feed roller gear [A]. 3.

5.4 FEED ROLLER, PICK-UP ROLLER, AND REVERSEROLLER REPLACEMENT 1. Remove the paper feed tray [A] (4 screws). 2. Remove the feed roller [B], pick-up

5.5 RELAY SENSOR REPLACEMENT 1. Remove the rear cover (see Exterior Cover Removal). 2. Remove the right rear cover (see Exterior Cover Removal).

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

PAPER TRAY UNIT A553CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

1. SPECIFICATIONSConfiguration: Two-tray tableCopy Paper Size: Maximum A3/11" x 17"Minimum B5/81/2" x 11"Copy Paper Weight: 64 - 9

2. COMPONENT LAYOUT2.1 MECHANICAL COMPONENT LAYOUT 2.2 DRIVE LAYOUT 1. Paper Tray 1 2. Paper Feed Rollers 3. Relay Rollers 4. Lower Right Door 5.

2.3 ELECTRICAL COMPONENT DESCRIPTIONRefer to the electrical component layout on the reverse side of the Point toPoint Diagram (on waterproof paper).Sy

3. INSTALLATION3.1 ACCESSORY CHECKCheck the quantity and condition of the accessories in the box against thefollowing list: 1. Right Support Bracket.

3.2 INSTALLATION PROCEDURE CAUTIONUnplug the copier power cord before starting the following procedure.NOTE:Keep the shipping retainers after instal

3. Set the copier [B] on the paper tray unit [C]. Align the 2 pins [D] on thepaper tray unit with the holes in the base plate of the copier. 4.

3.3 TRAY HEATER (OPTION) 1. Remove the rear cover [A]. 2. Remove the second paper tray [B] (2 screws) and the lower front cover[C] (2 screws). 3.

4. SERVICE TABLES4.1 DIP SWITCHESDIP SW 10112345678 FunctionOff Off On On Off Off Off Off Standard Factory SettingOff-------Speed in the free run mode

1. SPECIFICATIONSConfiguration: DesktopCopy Process: Dry electrostatic transfer systemOriginals: Sheet/BookOriginal Size: Maximum A3/11" x 17&quo

4.2 TEST POINTSNUMBER FUNCTIONTP101 + 5VTP102 + 24VTP103 GNDTP104 TXD (Transmit signal)TP105 RXD (Receive signal)TP106 GNDPaper Tray UnitA553FSM 9-9 A

5. REPLACEMENT AND ADJUSTMENT5.1 EXTERIOR COVER REMOVAL Rear Cover [A]: (2 screws)Front Lower Cover [B]: 1. Slide out the cassettes.2. Remove the fron

5.2 MAIN MOTOR REPLACEMENT 1. Remove the rear cover (see Exterior Cover Removal).2. Remove the link bracket [A] (2 screws).3. Remove the main motor b

5.3 CLUTCH REPLACEMENT First Paper Feed Clutch1. Remove the rear cover (see Exterior Cover Removal).2. Remove the bracket [A] (2 screws).3. Remove the

5.4 FEED ROLLER REPLACEMENT 1. Remove the paper feed tray [A] (2 screws). 2. Remove the stopper bracket [B] (1 screw). 3. Remove the feed roller as

5.5 RELAY SENSOR REPLACEMENT 1. Remove the rear cover (see Exterior Cover Removal). 2. Remove the rear right cover (see Exterior Cover Removal).

SORTER STAPLER A554CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

1. SPECIFICATIONSPaper Size for Bins: Sort or stack mode:Maximum: A3, 11" x 17"Minimum: A5, 51/2" x 81/2" lengthwiseStaple mode:Ma

Staple Replenishment: Cartridge exchange(3,000 staples/cartridge)Power Source: DC 24V, 5V (form the copier)Power Consumption: 34 WDimensions:(W x D x

Power Consumption:A153, and A156 copiers A157, and A160 copiersCopier Only Full System Copier Only Full SystemMaximum 1.45 KW 1.50 KW 1.45 KW 1.50 K

2. COMPONENT LAYOUT2.1 MECHANICAL COMPONENT LAYOUT 1. Proof Tray 2. Proof Tray Exit Rollers 3. Vertical Transport Rollers 4. Turn Gate 5. Bin Tra

2.2 DRIVE LAYOUT1234567891011121314151618191720212223 4. Roller Drive Motor Pulley 3. Rear Roller Drive Belt 2. Proof Tray Exit RollerPulley (Rear)

2.3 ELECTRICAL COMPONENT DESCRIPTION Refer to the electrical component layout on the reverse side of the Point toPoint diagram (on waterproof paper).S

Symbol Name FunctionIndexNo.SwitchesSW1 Upper Lift LimitThe bin lift motor stops when this switch detectsthe upper limit position of the bins.22SW2 Wi

3. ACCESSORY CHECKCheck the quantity and condition of the accessories in the box as listedbelow: 1. Proof Tray ...

4. INSTALLATION PROCEDURE Make sure to follow the instructions below when unpacking and installing the sorter stapler.• Grasp the stay [A] when

NOTE:(1) Keep the shipping retainers after installing the machine. Theywill be reused if the machine will be transported to an anotherlocation in t

3. Remove the two plastic caps [A] from the copier left cover with nippers. 4. Remove the rear cover [B] of the sorter stapler. 5. Release the l

6. Remove the M4 x 8 round head screws from the left cover of the copier(A153/A155/A156 copiers: 2 screws [A], A157/A159/A160/A161/A162copiers: 3 s

12. Remove the Plug [P] from the rear of the copier.13. Connect the connectors [A] to the sockets on the rear of the copier.14. Remount the rea

Dimensions:Width Depth HeightA153 copier 1030 mm (40.6") 655 mm (25.8") 606 mm (23.9")A157/A161 copier 900 mm (35.5") 655 mm (25

15. Open the front door of the sorter stapler and swing the staple unit [A] up.16. Remove the green plastic clip [B] from the staple cartridge [C]

5. SERVICE TABLES (MAIN BOARD)5.1 DIP SWITCHESDIP SW 100 - Combinations other than those below are used only at thefactory.1 2 3 4 5 Function Remarks0

6. REPLACEMENT AND ADJUSTMENT6.1 STAPLER REMOVAL 1. Open the front door [A] of the sorter stapler and swing the staple unit [B]up. 2. Remove the sta

6.2 GRIP ASSEMBLY REMOVAL 1. Remove the proof tray [A] (1 screw). 2. Swing out the sorter stapler and disconnect the link lever [B] (1 steppedscre

6.3 BIN REPLACEMENT 1. Remove the proof tray [A] (1 screw). 2. Remove the sorter stapler from the copier. 3. Remove the jogger bar [B] as shown.

5. Remove the support bin [A] and the bins [B] one by one.(1) Hold the bin [A or B] with both hands.(2) Push the bin forward until the wheels [C] re

6. Install the support bin [A] and the bins [B] one by one.(1) Hold the bin top side up with both hands.(2) Tilt the bin so the left side is higher

6.4 BIN LIFT WIRE REPLACEMENT6.4.1 Wire Removal 1. Remove the sorter stapler from the copier. 2. Remove the following parts:• Proof Tray [A] (1 scr

- Front side - 4. Remove the stapler unit [A] (3 screws and 1 connector [9P]). 5. Swing the bin shaft cover [B] as shown (2 screws and 1 connector)

- Rear side - 9. Remove the sorter power cord bracket (1 screw; see section 15.6.1).10. Remove the main control board [A] (1 screw, 13 connectors, an

Copy Number Input: Ten-key pad, 1 to 999 (count up or count down)Manual Image DensitySelection:7 stepsAutomatic Reset: 1 minute is the standard settin

15. Remove the bin lift block stopper [A] as shown.16. Remove the wire pulley/gear [B] (2 E-rings).NOTE:Be careful not to lose the pin [C].17. Remove

6.4.2 Wire Installation 1. Put the bead [A] at the end of the wire in the slot in the wire pulleys [B,C], 2. Insert the pin [D] into the bin driv

6.5 VERTICAL TRANSPORT UNIT REMOVAL 1. Remove the sorter stapler from the copier. 2. Remove the proof tray, the front cover, the rear cover, and t

6.6 MAIN CONTROL BOARD REPLACEMENT ANDADJUSTMENT6.6.1 Main Control Board Replacement 1. Remove the proof tray, the rear cover, and the power cord br

6.6.2 Bin Sensor Adjustment 1. Turn on DIP SW100-5 [A] 2. If LED100 [B] is lit, turn VR100 [C] counterclockwise until LED100 turnsoff. 3. Turn VR10

6.7 BELT TENSION ADJUSTMENT 1. Remove the required covers for the following belt tension adjustments aslisted below: Timing Belt [A] (Roller

7. ELECTRICAL COMPONENT DEFECTS 7.1 SENSORSComponent(Symbol)CN ConditionSymptomAt main sw power-up Ready conditionBin LiftTiming -1(S1) ≥ 4.0 V ≤1.0

Component(Symbol)CN ConditionSymptomAt main sw power-up Ready conditionBin-LED(S5)140-4Open(staysLow)The Sorter Jam indicator starts blinking whensort

Component(Symbol)CN ConditionSymptomAt main sw power-up Ready conditionProof TrayExit (S10) ≥ 4.0 V ≤ 1.0 V150-7Open(staysHigh)–The Sorter Jamindicat

7.2 SWITCHESComponent(Symbol)CN No. ConditionSymptomAt main sw power-up Ready conditionUpper Limit(SW1)165-1Open The Sorter Jam indicatorstarts blinki

COMPONENT LAYOUT ANDDESCRIPTIONCÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

SORTER STAPLER A555CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

1. SPECIFICATIONS Paper Size for Bins: Sort/Stack Modes:Maximum: A3, 11 x 17"Minimum: B5, 81/2 x 11"Paper Weight for Bins: Sorting:52 ~ 157

Staple Replenishment: Cartridge exchange (2,000 staples/cartridge)Power Source: DC 24V, 5V (from the copier)Power Consumption: Average: less than 33

2. COMPONENT LAYOUT 2.1 MECHANICAL COMPONENT LAYOUT 71234561. Helical Wheels2. Jogger Plate3. Grip Assembly4. Transport Rollers5. Staple Unit6. Bins7

2.2 DRIVE LAYOUT 1. Jogger Drive Belt2. Transport Roller3. Helical Wheels4. Transport Motor5. Jogger Motor6. Wheel Drive Belts7. Bin Drive Motor8. Jo

2.3 ELECTRICAL COMPONENT DESCRIPTIONRefer to the electrical component layout on the reverse side of the Point toPoint Diagram (on waterproof paper).Sy

3. INSTALLATION3.1 ACCESSORY CHECKCheck the quantity and condition of the accessories in the box against thefollowing list:1. Misfeed Removal Decal ..

3.2 INSTALLATION PROCEDURENOTE:When this unit is installed in the A157, A159, A160, A161, and A162copiers, the sorter adapter (A568) should be install

3. Remove the caps [A] with nippers. 4. For A153, A155, and A156 copiers:Fit the hooks [B] on the sorter stapler mounting frame [C] into theop

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

5. Install the sorter stapler [A] on the frame [1 M4 x 8 screw].NOTE:Do not lift the sorter stapler by holding the entrance guide [B]when installing

10. Open the front door [A] of the sorter stapler and swing the staple unit [B]up.11. Remove the green plastic clip [C] from the staple cartridge

4. SERVICE TABLES4.1 DIP SWITCHESDIP SW100 Switch No.Function12345Off Off Off Off Off Normal SettingOn On Off Off Off Sorter Free RunOn Off On Off Off

4.2 TEST POINTSNumber FunctionTP100 +24 VTP101 +5 VTP102 GND4.3 LEDNumber FunctionLED100 Bin jam sensor status4.4 VARIABLE RESISTORNumber FunctionVR10

5. REPLACEMENT AND ADJUSTMENT 5.1 EXTERIOR COVER REMOVAL 1. Rear Cover [A] (2 screws) 2. Front Cover [B] (3 screws) 3. Lower Cover [C] (1 screw)

5.3 GRIP ARM REPLACEMENT 1. Remove the front cover (see Exterior Cover Removal). 2. Remove the grip assembly [A] (4 screws, 2 connectors, 1 ground

5.4 BIN REPLACEMENT 1. Remove the front, rear, and top covers (see Exterior Cover Removal). 2. Remove the spring [A] and the grip cover [B] (2 sc

5.5 TRANSPORT MOTOR REPLACEMENT 1. Remove the sorter stapler [A] (1 screw, 1 chain). 2. Remove the lower plate [B] (3 screws). 3. Remove the ent

5.6 BIN JAM SENSOR ADJUSTMENT After replacing the sorter main board, perform the bin jam sensor adjustmentas follows. 1. Turn on the main switch. 2.

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

1. MACHINE CONFIGURATION1.1 COPIER Rev. 7/95ComponentLayout &DescriptionFSM 2-1 A156/A160/A162CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

SORTER A556CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

1. SPECIFICATIONSNumber of Bins: 20 bins + proof trayPaper Size for Bins: Sort/Stack Mode:Maximum - A3, 11" x 17"Minimum - A5, 51/2" x

2. MECHANICAL COMPONENT LAYOUT 1. Exit Rollers2. Paper Guide3. Roller Drive Belt4. Wheel Drive Belt5. Lift Bar6. Securing Wire7. Bins8. Proof Tray9. T

3. ELECTRICAL COMPONENT LAYOUT 1. Paper Sensor (S1) 2. Wheel Drive Motor (M1) 3. Roller Drive Motor (M2) 4. Bin Home Position Sensor (S2) 5. Whe

4. ELECTRICAL COMPONENT DESCRIPTIONSIndex No. Name Function SymbolMotors2Wheel Drive Motor Drives the wheel that changes thebin positionsM13Roller Dri

5. INSTALLATION5.1 ACCESSORY CHECKCheck the quantity and condition of the accessories in the box against thefollowing list: 1. Installation Procedure

5.2 INSTALLATION PROCEDURE NOTE:(1) Keep the shipping retainers after installing the machine. Theywill be reused if the machine will be transported t

3. Open the sorter top cover [A], and remove the front cover [B] (2 screws)and the rear cover [C] (4 screws). 4. Remove the two plastic caps [D

9. Plug in the copier power cord and turn on the main switch.10. Press the following sequence of keys to enter SP mode. → → → NOTE:(1) Hold t

1.2 OPTIONAL EQUIPMENT * Only available on models FT5535 and FT4527** Not for use on FT4022/4522(A161/A163) copiers.Rev. 7/95A156/A160/A162 2-2 FSMCÓ

6. REPLACEMENT AND ADJUSTMENT6.1 EXIT ROLLER AND RUBBER BELT REPLACEMENT 1. Remove the sorter from the copier. 2. Remove the front cover (2 screws)

7. Remove the wheel sensor assembly [A] (1 screw). 8. Remove the sorter board (2 screws, 2 locking supports, and 3connectors). 9. Remove the rea

6.2 PAPER SENSOR REPLACEMENT 1. Remove the sorter from the copier. 2. Remove the front cover (2 screws). 3. Remove the rear cover (4 screws). 4.

6.3 TIMING BELT TENSION ADJUSTMENT ADJUSTMENT STANDARD: 1−0+3 mm deflection under 200 g (0.44 lb) tension 1. Remove the front cover. 2. Loosen the t

SORTER A557CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

1. SPECIFICATIONSNumber of Bins: 10 binsPaper Size for Bins: Sort/Stack ModeMaximum - A3, 11" x 17"Minimum - A5, 51/2" x 81/2"Pape

2. COMPONENT LAYOUT— Mechanical Components — 1. Bins 2. Transfer Wheel 3. Exit Roller 4. Upper Paper Guide 5. Lower Paper Guide 6. Bin Guide— El

3. ELECTRICAL COMPONENT DESCRIPTIONSSymbol Name Function Index No.MotorsM1 Roller Drive Motor This dc motor drives the lower exit rollers. 3M2 Bin Dri

4. INSTALLATION 4.1 ACCESSORY CHECKCheck the quantity and condition of the accessories in the box against thefollowing list: 1. Magnet Catch ...

A156/A153A160/A157A162/A161FIELD SERVICE MANUALRev. 4/98PN:RCFM5535CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

2. MECHANICAL COMPONENT LAYOUT– A156 copier – NOTE:1. The A153 copier is the same as the A156 copier except that theA153 does not have a duplex tray o

4.2 INSTALLATION PROCEDURE NOTE:(1) Keep the shipping retainers after installing the machine. Theywill be reused if the machine will be transported

3. Remove the cover plate [A] (2 screws). 4. Cut the links in the cover plate [A] with nippers to remove the smallerpart [B]. 5. Remount the cov

8. Install the sorter [A] on the sorter holder bracket [B] (1 snap ring) asshown. 9. Remove the Plug [P] from the rear of the copier.10. Connect t

5. PREPARATION FOR TRANSPORTATION CAUTIONWhen removing and transporting the sorter, be careful not to carry itin a vertical position as the bins wil

6. ROLLER DRIVE BELT REPLACEMENT 1. Remove the front cover [A] (1 screw). 2. Remove the rear cover [B] (1 screw) and the sorter hinge [C] (2 screw

7. BIN GUIDE LUBRICATION 1. Remove the lower paper guide. (See Roller Drive Belt Replacement.) 2. Remove all bins [A] from the bin guides [B]. 3. A

APPENDIXCÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

A207 A208/A211 A212/A214 SERVICE MANUALRev. 4/98PN:RCFM5535CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

– A160/A162 copier – NOTE:The A157/A161 copiers are the same as the A160/A162 copiersexcept that the A157and A161 do not have a duplex tray or an LCT.

LEGENDPRODUCT CODE COMPANYGESTETNERRICOH SAVINA156 2635TD FT5535 9035DLA153 2635 FT5035 9035A160 2627TD FT4527 9027DLA157 2627 FT4027 9027A162 2822TD

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

The Service Manual contains informationregarding service techniques, procedures,processes and spare parts of office equipmentdistributed by Ricoh Cor

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

SM A207/A208/A2111DIFFERENCES BETWEEN THE A204/A206/A207/A208/A210/A211AND A153/A155/A156/A157/A159/A160 SERIESThe models A204/A206/A207/A208/A210/A21

A207/A208/A211 SM2No.Item(Section to refer to inthe Service Manual)(A204/A206/A207/A208/A210/A211)(A153/A155/A156/A157/A159/A160)6 TemperatureCorrecti

SM A207/A208/A2113No.Item(Section to refer to inthe Service Manual)(A204/A206/A207/A208/A210/A211)(A153/A155/A156/A157/A159/A160)DRUM1 Drum Charge Rol

A207/A208/A211 SM4No.Item(Section to refer to inthe Service Manual)(A204/A206/A207/A208/A210/A211)(A153/A155/A156/A157/A159/A160)OPTICS1 Toner Shield

SM A207/A208/A2115No.Item(Section to refer to inthe Service Manual)(A204/A206/A207/A208/A210/A211)(A153/A155/A156/A157/A159/A160)PAPER FEED AND REGIST

A207/A208/A211 SM6No.Item(Section to refer to inthe Service Manual)(A204/A206/A207/A208/A210/A211)(A153/A155/A156/A157/A159/A1603Fusing Lamp The fusin

1. 3rd Mirror 2. 2nd Mirror 3. 1st Mirror 4. Exposure Lamp 5. Lens 6. Quenching Lamp 7. Drum Cleaning Blade 8. Drum Charge Roller 9. 6th Mirr

SM A207/A208/A2117No.Item(Section to refer to inthe Service Manual)(A204/A206/A207/A208/A210/A211)(A153/A155/A156/A157/A159/A1604 Cover Sheet The cove

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

Table of ContentsA204/A206/A207/A208/A210/A211A212/A214 COPIEROVERALL MACHINE INFROMATION1. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . .

8.3 ADS SAMPLING DURING COPYING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-319. PAPER FEED AND REGISTRATION . . . . . . . . . . .

15.4THERMISTORANDTHERMOFUSEREPLACEMENT... 1-10515.5FUSINGLAMPREPLACEMENT... 1-10615.6HOTROLLERREPLACEMENT...

11.2 STAPLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2111.3 STAPLER UNIT PULL-OUT MEC

3.3 BIN DRIVE MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-83.4 BIN HOME POSITION . . . . . . . . . .

7.1.1 Toner Shield Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-187.2 SCANNER DRIVE . . . . . . . . . .

CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

 IMPORTANT SAFETY NOTICES PREVENTION OF PHYSICAL INJURY 1. Before disassembling or assembling parts of the copier and peripherals,make sure that th

3. PAPER PATH 3.1 NORMAL COPYING– A156 copier ––A160/A162 copier –Rev. 7/95A156/A160/A162 2-6 FSMCÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL 1. Do not incinerate the toner bottle or the used toner. Toner dust mayignite suddenly when exposed to ope

A207/A208/A211 SERVICE MANUAL The A204 copier is based on the A153 copier.The A206 copier is based on the A155 copier.The A207 copier is based on the

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1. SPECIFICATIONSNOTE: Only items marked with✽ are different from A153, A155, A156,A157, A159, and A160 copiers.Configuration: DesktopCopy Process: D

Power Source: 120 V/60 Hz:More than 12 A (for North America)220 V ~ 240 V/50 Hz:More than 7 A (for Europe)220 V/50 Hz:More than 7 A (for Asia)110 V/60

Dimensions:Width Depth HeightA204 copier 1,030 mm (40.6") 655 mm (25.8") 606 mm (23.9")A208 copier 900 mm (35.5") 655 mm (25.8&q

Copy Number Input: Ten-key pad, 1 to 999 (count up or count down)Manual Image DensitySelection:7 stepsAutomatic Reset: 1 minute is the standard settin

• Optical anti-condensation heater• Original length sensor for 11" x 15" size paper(only for LT/DLT version)• ADS sensor for particular type

2. MACHINE CONFIGURATION2.1 COPIER A204V500.wmfMACHINE CONFIGURATIONSM 1-6 A207/A208/A211CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

2.2 OPTIONAL EQUIPMENT * Accessories new for A204, A206, A207, A208, A210, and A211.NOTE:ST20 (A664) STAPLE TYPE FST29 (A658) STAPLE TYPE EST10 (A555)

3.2 DUPLEX COPYING – A156 copier –– A160/A162 copier –Rev. 7/95ComponentLayout &DescriptionFSM 2-7 A156/A160/A162CÓPIA NÃO CONTROLADACÓPIA NÃO CO

3. MECHANICAL COMPONENT LAYOUT– A207 copier – The fusing unit has been changed. (See Detailed Descriptions for moreinformation.)NOTE:1) The A204 copie

– A211 copier – The paper tray unit has been changed from the corner separation system tothe FRR feed system.NOTE:1) The A208 copier is the same as th

1. 3rd Mirror 2. 2nd Mirror 3. 1st Mirror 4. Exposure Lamp 5. Lens 6. Quenching Lamp 7. Drum Cleaning Blade 8. Drum Charge Roller 9. 6th Mirr

4. ELECTRICAL COMPONENT DESCRIPTIONSRefer to the electrical component layout and the point to point diagram on thewaterproof paper in the pocket for s

Symbol Name Function Index No.M9Exhaust Fan 2(A204/A206/A207machines only)Removes the heat from around the fusingunit. 88M10Scanner Drive Drives the 1

Symbol Name Function Index No.S9LCT Lower Limit(LCT machines only)Sends a signal to the CPU to stop loweringthe LCT bottom plate.98S10LCT Paper End(LC

Symbol Name Function Index No.S29Duplex Turn(Duplex machines only)Detects the trailing edge of the copy paperto determine the jogging timing, anddetec

Symbol Name Function Index No.CL3Transfer Belt Contact Controls the touch and release movementof both the transfer belt unit and the drumcharge roller

Symbol Name Function Index No. L2Main Fusing Provides heat to the central area of the hotroller.Modified - see the "Fusing" section fordetai

Symbol Name Function Index No.TF3Exposure Lamp Opens the exposure lamp circuit if the 1stscanner overheats.17CountersCO1Total Keeps track of the total

4. ELECTRICAL COMPONENT DESCRIPTIONSRefer to the electrical component layout and the point to point diagram onthe waterproof paper in the pocket for s

5. PAPER FEED DRIVE LAYOUT5.1 A204/A206/A207/A208/A210/A211 Since A208, A210, and A211 have been changed to the FRR feed system, allmodels carry the s

6. PROCESS CONTROL6.1 HALFTONE MODEThis new mode is added to the A204/A206/A207/A208/A210/A211.If the user selects the halftone mode function on the o

6.3 TONER SUPPLY CONTROL DURING COPYING@ The amount of toner supplied per unit of time (TS) has been changed from the base copier.Toner clutch on ti

6.4 TONER SUPPLY IN ABNORMAL SENSOR CONDITIONSIf any sensor errors occur under detect supply mode, toner supply mode ischanged automatically as shown

6.5 VR PATTERN CORRECTION@ The values in the ID correction column of the table have been changed.VR correctionID CorrectionDrum Charge RollerCorrectio

6.6 TEMPERATURE CORRECTION @ The temperature correction has changed as explained below. Also, the machine no longer does the drum rotation time corre

The temperature corrections are as shown below.•Temperature Correction (Copying) - Base drum charge voltage = –1,500 V•Temperature Correction (VSP Pat

6.7 TONER END RECOVERYIf the front cover safety switch or the main switch is turned off and on during atoner near-end/end condition, the machine will

Toner End ConditionDrum Drive, DevelopmentClutch, Toner Supply Clutch,Toner Bottle Drive MotorTurn On. t = 0s.Components Turn Off. TonerEnd/Near En

6.8 SUMMARYNOTE:Only items marked with @ are different or revised from A153, A155,A156, A157, A159, and A160 copiers.A summary of process control and

SymbolIndexNo.Description NoteM16 60Side Fence Jogger(Duplex machinesonly)Drives the side fence jogger to square thepaper stack.SensorsS1 27By-pass Fe

Development bias, drum charge voltage, and exposure lamp voltage NOTE:Only items marked with are different from A153, A155, A156, A157, A159, and A16

7. DRUM7.1 DRUM CHARGE ROLLER CLEANING✽ The cleaning interval and the cleaning time have been changed.The drum charge roller cleaning routine is execu

8. OPTICS8.1 OVERVIEW8.1.1 Halogen Lamp@ The specifications of the halogen lamp have been changed as follows.Note that the A204/A206/A207 models are f

8.3 ADS SAMPLING DURING COPYING @ The position of the sampling area has been changed (in the base copier, it was 60 mm from the edge and 38 mm wide).

9. PAPER FEED AND REGISTRATION 9.1 OVERVIEW @ All of the above-mentioned models use the FRR system.This model has three paper feed stations: the large

10. IMAGE FUSING (A204/A206/A207 COPIERS)10.1 OVERVIEW The fusing unit for the A204/206/207 has several new features, which aredescribed in the follo

10.2 OIL SUPPLY MECHANISM The oil supply is necessary for a 40 cpm copier. An oil supply roller [A] isinstalled above the hot roller [B]. It is always

10.3 FUSING LAMP CONTROL There are two fusing lamps in the hot roller: the main fusing lamp (800 W) [A]and the secondary fusing lamp (350 W) [B].The m

When the main switch turns on, the CPU checks the frequency of the power(AC) for 500 ms; this is done in case phase control mode is selected later.The

11. INSTALLATION11.1 COPIER ACCESSORY CHECKCheck the accessories against the following list:Description Q’ty 1. Paper Size Decal...

SymbolIndexNo.Description NoteS23 43Auto Response (Notused on A161/A162copiersReturns the operation panel display andexits from the energy saver mode.

11.2 COPIER INSTALLATION PROCEDURECAUTIONRating Voltage for PeripheralsMake sure to plug the cables into the correct sockets. A204I516.wmfINSTALLA

CAUTION1) Never lift the machine by holding the LCT, or the LCT will break.NOTE: 1) Keep the shipping retainers after installing the machine. They

4. A207/A211 copiers only:1) Pull out the duplex tray [A] and remove the strips of tape [B]. 2) Remove the guide roller stopper [C] and a sheet of

5. Open the front cover and swing out the toner bottle holder [A]. 6. Remove the strips of tape [B]. 7. Remove the switch actuator lock bracket

11. Remove the knob screw [A].12.  Swing out the bottle holder [B] and  pull down the lock lever [C].  Then slide out the bottle holder assembly

15. Disconnect the connector [A] and separate the toner supply unit [B] fromthe development unit (2 screws).16. Pour about half a pack of developer

19. Swing in the bottle holder assembly [A] so that the toner bottle holder [B]and the slide rail [C] are aligned straight.IMPORTANT: Do not swing th

24. Enter SP mode as follows:1) Press the # key.2) Enter "107" using the numeric keys.3) Hold down the $ key for more than 3 seconds.NOTE:

28. Pull out the paper tray and load paper into it. (The paper size anddirection for each tray should be as specified by the customer.)NOTE: The si

34. Install the optional platen cover [A] as follows if necessary:1) Install 2 stud screws [B] on the top cover as shown.2) Position the platen cover

SymbolIndexNo.Description NoteMagnetic ClutchesCL1 72Toner Supply Turns the toner supply roller to supply tonerto the development unit.CL2 71 Developm

11.3 AUTO REVERSE DOCUMENT FEEDER (A663)ACCESSORY CHECKCheck the accessories against the following list:Description Q’ty 1. New Equipment Condition R

11.4 AUTO REVERSE DOCUMENT FEEDER (A663)INSTALLATION PROCEDURE CAUTIONUnplug the copier power cord before starting the following procedure. 1. Re

11.5 20-BIN SORTER STAPLER (A664) ACCESSORY CHECKCheck the accessories against the following list:Description Q’ty 1. Front Connection Bracket...

11.6 20-BIN SORTER STAPLER (A664) INSTALLATIONPROCEDURE CAUTIONUnplug the copier power cord before starting the following procedure.NOTE:1) Keep th

4. Remove the two M4 x 8 round head screws [A] from the left cover of thecopier. 5. Install the front connecting bracket [B] (2 screws M4 x 12)

7. Attach the two cushions [A] as shown. 8. Install the relay guide [B] (2 screws M4 x 6). 9. Open the front door of the sorter stapler and remo

14. If the gap between the top of the sorter stapler and the copier is too great,adjust it by placing caster stoppers [A].15. Plug in the copier.16.

11.7 20-BIN SORTER STAPLER (A658) ACCESSORY CHECKCheck the accessories against the following list:Description Q’ty 1. Staple Position Decal ...

11.8 20-BIN SORTER STAPLER (A658) INSTALLATIONPROCEDURE CAUTIONUnplug the copier power cord before starting the following procedure.When handling t

3. Remove the two plastic caps [A] from the copier left cover with nippers. 4. By releasing the open lever [B] of the sorter stapler, remove the

SymbolIndexNo.Description NoteHeatersH1 38Drum Turns on when the main switch is off to keepthe temperature around the drum chargeroller at a certain l

5. Remove the M4 x 8 round head screws (2 screws [A] for theA204/A206/A207 copiers, 3 screws [A] and [B] for A208/A210/A211copiers) from the left

9. Connect the cable [A] and the optic cable [B].10. Install the chain [C] as shown.11. Attach the staple position decal [D], as shown.12. Plug in

12. SERVICE PROGRAM MODE12.1 SERVICE PROGRAM MODE TABLE 1. Items written in bold italic letters are newly added service programs. 2. Items written i

Mode No. FunctionAround the Drum2-001 Drum Charge Voltage Adjustment (for copying)2-002-xxx Drum Charge Voltage Display †2-003 Drum Charge Voltage Adj

Mode No. Function4-013 Scanner Free Run4-101 Horizontal Magnification Adjustment †4-102 Lens Error Correction †4-103 Focus Adjustment †4-201 Auto ADS

Mode No. Function°5-408 Number of Registered User Codes Display †•°5-410 User Code Reset Time Setting †°5-501-001 PM Interval Setting †°5-501-002 PM I

Mode No. Function°7-004Initial Copy Counter Setting for RDS/CSS Display †This is for use with features that are available only in Japan.However, it do

12.1.2 SP Mode TableMode No. Function Settings1-001Registration † Adjusts leading edge registration. 0 ~ 32Default = 16 ‡(0.5 mm per step [Range: –8.0

Mode No. Function Settings1-105-001FusingTemperatureAdjustment(Main FusingLamp) †Adjusts the temperature of the mainfusing lamp, which heats the centr

Mode No. Function Settings1-801CPM DownSelect †(Type 1 only)If this is set to 1 or 2, the machine dropsthe cpm to the same as the Type 2model if it de

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5. DRIVE LAYOUT5.1 ALL MODELS 1. Drum Drive Pulley 2. Drum Charge Roller Drive Gear 3. Transfer Belt Contact Clutch Gear 4. Scanner Drive Moto

Mode No. Function Settings2-101-001to2-101-002Leading/TrailingEdge EraseMarginAdjustment †Adjusts the leading and trailing edgeerase margins.SP2-101-0

Mode No. Function Settings2-208-001Toner SupplyMode Selection†Selects the toner supply mode.In many cases, the machine will changethe toner supply mod

Mode No. Function Settings2-222Toner SupplyRatio (Detect SupplyMode) †Selects the toner supply ratio for detectsupply mode.For example, if the user no

Mode No. Function Settings3-103-001to3-103-002ID SensorOutput Display †Displays the ID sensor outputs.SP3-103-001: VSPSP3-103-002: VSGNormally, VSP =

Mode No. Function Settings3-801Auto ProcessControl ModeSelection †Selects whether auto process controlmode is off or performed at the intervalshown.If

Mode No. Function Settings4-011-001to4-011-009Lens HorizontalHP Adjustment†Adjusts the lens horizontal home positionfor each paper feed station.(0.2 m

Mode No. Function Settings4-201Auto ADS GainAdjustmentAdjusts the ADS gain automatically tomake the sensor output 2.7 ± 0.1 V.Close the platen cover t

Mode No. Function Settings•°4-902APS 8 k/16 kDetection †(A4 versionsonly)Selects whether the machine can select8 k/16 k copy paper based on APSsensor

Mode No. Function Settings•°5-019-001to5-019-008Paper Size Set†Sets the paper size for each paper trayand feed station.For how toinput thesettings, se

Mode No. Function Settings•°5-107-001to5-107-004Image ShiftMarginAdjustment †This controls the left and right marginwidth adjustment for both 1st and

5.2 A153/A156 1. Upper Paper Feed Clutch Gear (A153/A155 only)2. Lower Paper Feed Clutch Gear3. Relay Clutch Gear5.3 A157/A160/A161/A1621. Upper Pape

Mode No. Function Settings•°5-305-001Auto Shut OffTime Setting †Selects the auto shut off time inone-minute steps.NA version1 ~ 120Default = 60Other v

Mode No. Function Settings•°5-407-001to5-407-002User CodeNumber Clear †Deletes user code numbers.SP5-407-001: Deletes individual user code numbers. En

Mode No. Function Settings5-802-001to5-802-002Free Run Mode Performs the free runSP5-802-001: Continuous free runSP5-802-002: One time free runBefore

Mode No. Function Settings•°5-907Cover ModeSelection †Used to select whether to have frontcover, front and back covers, or frontcover with image and b

Mode No. Function Settings6-009DF Free Runwith Paper To start the DF free run, put somesheets of paper on the ARDF then pressthe key. Stop the free

Mode No. Function Settings°6-104Staple SheetLimit †Select whether there is a stapling limit forthe sorter stapler.0: OFF1: ONOFF: Copies of up to 25 p

Mode No. Function Settings°7-004Initial Copy Counter Setting for RDS/CSS Display †This is for use with features that are available only in Japan. Howe

Mode No. Function Settings°7-206Stapler Counter†Displays the total number of staplingruns.The first three digits are displayed in thereduce/enlarge in

Mode No. Function Settings°7-504-001to7-504-006Total Jams byLocation †Displays the total copy paper jam countsby location (max. 4 digits).The first on

Mode No. Function Settings°7-801-001to7-801-004Main ROMVersion Display†Displays the main ROM version.SP7-801-001: Copier main ROM versionSP7-801-002:

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Mode No. Function Settings°7-807-002Copy JamCounter Reset† (displayed as"SC CounterClear")Resets the total copy jam counter(SP7-502) and the

Mode No. Function Settings°7-816-001to7-816-008Feed UnitCounter Clear †Reset one of the following counters bypressing the key.SP Number Without Dupl

12.2 UP MODE AND SP MODE CROSS REFERENCE TABLEUP Mode SP Mode Function1 5-019 Paper Size Set2 5-002 Feed Station Priority Selection3 5-003 APS Priorit

13. PREVENTIVE MAINTENANCE SCHEDULE13.1 PM TABLENOTE: The amounts mentioned as the PM interval indicate the number ofcopies.Symbol key: C: Clean R:

A204/A206/A207 EM 120 k 240 k 360 k NOTEPAPER FEED (for each paper feed station)Pick-up, Feed,Separation Rollers(Paper tray)CCRCClean with water. Repl

A204/A206/A207 EM 120 k 240 k 360 k NOTEOil Supply RollerCleaning Brush ✽ RRRFusing Exit Rollers CTurn Guide TransportRollersCHot Roller Strippers C R

A208/A210/A211 EM 120 k 240 k 360 k NOTEErase Lamp C C C Dry clothQuenching Lamp C C C Dry clothPick-off Pawls C R C Dry clothPre-Transfer Lamp C C C

A208/A210/A211 EM 120 k 240 k 360 k NOTEFusing Lamps I I I Replace if necessaryHot Roller R R RPressure Roller C R C Suitable solventFusing Thermistor

EM 80 k 160 k 240 k NOTEAUTO DOCUMENT FEEDER (A663) (for originals) DF64Transport Belt C R R R Belt cleanerFriction Belt C R R R WaterSeparation Rolle

13.2 REGULAR PM PROCEDURE Make a copy of an OS-A3 test chart at manualimage density level 4. 1. Clean the mirrors, lens, and reflectors with asoft cl

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1. Clean the inside of the cleaning unit and theseals. 2. Replace the cleaning blade. 1. Remove the old developer. 2. Clean the development unit

1. Remove the transfer belt and clean the usedtoner tank with a blower brush or vacuumcleaner. 2. Clean the transfer belt. 3. Replace the transfe

1. Clean the covers.Perform the following SP Modes in the followingorder. 1. SP2-214 TD Sensor Initial Setting 2. SP3-001 ID Sensor Initial Setti

14. SPECIAL TOOLS AND LUBRICANTS@ : New or modified itemsPart Number Description Q’tyA153 9001 Scanner Adjustment Tool 1A153 9004 WIPING CLOTH (Drum C

15. REPLACEMENT AND ADJUSTMENT15.1 FUSING (A204/A206/A207)NOTE: For the A208/A210/A211, use the parts and procedures for theA153/A155/A156 in the base

15.2 HOT ROLLER STRIPPER REPLACEMENT 1. Remove the fusing unit. (See Fusing Unit Removal.) 2. Open the exit cover [A]. 3. Remove the bracket [B] (

15.3 CLEANING ROLLER REPLACEMENT 1. Remove the fusing unit. (See Fusing Unit Removal.) 2. Remove the fusing front cover [A] (1 screw). 3. Remove t

15.4 THERMISTOR AND THERMOFUSE REPLACEMENT 1. Remove the fusing unit. (See Fusing Unit Removal.) 2. Remove the fusing front cover [A] (1 screw).

15.5 FUSING LAMP REPLACEMENT 1. Remove the fusing unit. (See Fusing Unit Removal.) 2. Remove the fusing front cover and the fusing upper unit. (See

15.6 HOT ROLLER REPLACEMENT CAUTIONThe fusing unit may be hot. 1. Remove the fusing unit. (See Fusing Unit Removal.) 2. Remove the fusing lamps. (S

1. INSTALLATION REQUIREMENTS1.1 ENVIRONMENT 1. Temperature Range: 10°C to 30°C (50°F to 86°F) 2. Humidity Range: 15% to 90% RH 3. Ambient Illuminat

15.7 PRESSURE ROLLER REPLACEMENT CAUTIONThe fusing unit may be hot. 1. Remove the fusing unit. (See Fusing Unit Removal.) 2. Remove the hot roller.

15.8 OIL SUPPLY ROLLER AND OIL SUPPLY ROLLERCLEANING BRUSH REPLACEMENT 1. Remove the fusing unit. (See Fusing Unit Removal.) 2. Remove the fusing f

16. SC CODE DESCRIPTIONS@ Only the following SC codes have been changed or added from the base copier.E720 - Timing Sensor (Roller Drive) Output Error

E723 - Grip Home Position Sensor Output Error (A555/A658/A664)- Definition- [C]• When the grip motor rotates forwards, the grip home position sensorta

ROM HISTORYA207/A208/A211 SM17. MAIN PCB ROM HISTORYA207/A208/A211 Firmware Modification History (Main PCB Copier)Description of Modification Part Num

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AUTO REVERSEDOCUMENT FEEDERA663 The A663 ARDF is based on the A548 ARDF.Only the differences from the A548 are described in the followingpages. Refer

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1. SPECIFICATIONS@ The specifications are the same as for the A548 ARDF.Original Size and Weight: Thick original mode (default mode)Use this setting f

2. DIFFERENCES FROM THE A548 ARDFDF64 (A663) DF61 (A548)1-to-1 Copying SpeedCapability40 cpm (A4/LT sideways) 35 cpm (A4/LT sideways)Original Transpor

1.3 MINIMUM SPACE REQUIREMENTS Place the copier near the power source, providing clearance as shown:NOTE:*1. In machines without an LCT, the distance

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SORTER STAPLER A664CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

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1. SPECIFICATIONSConfiguration: ConsoleNumber of Bins: 20 + Proof TrayPaper for Proof Tray:Size Maximum: A3, 11" x 17"Minimum: A6 lengthwise

Staple Replenishment: Cartridge refill (5,000 pieces/cartridge)Power Source: DC24 V (from copier)Power Consumption: Average: less than 50 W Maximum:

2. COMPONENT LAYOUT2.1 MECHANICAL COMPONENT LAYOUT 1. Proof Tray 2. Proof Exit Rollers 3. Proof Transport Rollers 4. Turn Gate 5. Sorter Transpo

2.2 DRIVE LAYOUT 1. Main Motor2. Main Drive Belt3. Proof Drive Belt4. Sorter Drive Belt5. Helical Wheels6. Staple Unit Drive Belt7. Gripper Motor8. Bi

3. ELECTRICAL COMPONENT DESCRIPTIONPlease refer to the electrical component layout on the reverse side of thepoint-to-point diagram for symbol and ind

Symbol Name Function Index No.SolenoidsSOL1Turn Gate Opens and closes the turn gate to direct thecopies into either the proof tray or the bins.2SOL2Gr

4. BASIC OPERATION4.1 NORMAL (PROOF MODE) AND SORT/STACK MODE Copies exiting the copier pass through the entrance guide plates to the turngate section

1.4 POWER REQUIREMENTS CAUTIONA. Be sure to ground the machine. B. Make sure the plug is firmly inserted in the outlet.C. Avoid multi-wiring.1. In

– Sort mode (from the turn gate section to the bins) – In this mode, the turn gate solenoid stays off to keep the turn gate [A] at theupper position.

– Stack mode (from the turn gate section to the bins) – As with sort mode, the turn gate solenoid stays off and the turn gate [A] staysup when the ! k

4.2 STAPLE MODE When the final set of copies is jogged [Fig. 1], the stapler unit staples thestacked copies as follows: The grip arms move inside th

The grip assembly brings the stapled copies back to the bin and the bin rearplate returns to the original position.The grip assembly releases the co

5. TURN GATE The turn gate [A] sends copies to the proof tray or the sorter bins dependingon the mode. In the proof mode, the turn gate solenoid [B]

6. BIN DRIVE MECHANISM The bin drive mechanism moves the bins up and down to receive copies. Themain components in this mechanism are the bin drive m

7. BIN HOME POSITION The bin home position sensor [A] and the wheel sensor [B] ensure that thesorter exit roller is between the upper guide plate [C]

8. JOGGER NOTE:•The bin jam detector contains two LED/phototransistor pairs. •To detect jams, light from an LED above the bins passes throughthe slots

Normally all rollers in the sorter stapler transport the paper at a speed of 360mm/s. To have enough paper jogging time, the sorter exit motor [A] ro

9. BIN REAR PLATE DRIVE The bin rear plates [A] basically stand up as shown (top diagram). They arelowered only during stapling as shown (bottom diagr

2. COPIER INSTALLATION2.1 ACCESSORY CHECKCheck the quantity and condition of the accessories in the box against thefollowing list:Description Qty

10. GRIP ASSEMBLY The grip assembly works as follows: When the stapler unit reaches the stapling position, the grip armpositioning solenoid [A] activ

After the bin rear plate drive motor lowers the bin rear plate, the gripmotor [A] turns clockwise (white arrow) until the gripper [B] carries thepa

11. STAPLER UNIT11.1 STAPLER UNIT DRIVE MECHANISM The stapler unit moves from the home position (top slant position) towardsthe rear of the machine in

11.2 STAPLER The stapler motor [A] drives the staple sheet drive belt. The staple sheets arefed under the hammer [B].The stapler motor drives the sta

– Conditions in which Stapling is Disabled – 1. Under the following conditions, the staple mode is disabled when thestaple key on the operation panel

11.3 STAPLER UNIT PULL-OUT MECHANISM For easy staple cartridge replenishment, the stapler unit can be pulled out tothe front. When pulling out the R3

12. JAM DETECTION – Sorter Jams –The sorter stapler main control board detects jams when the followingconditions are detected. In these cases, a jam s

13. TIMING CHARTS13.1 SORTER/STAPLER TIMING CHART (PROOF MODE) Copier MainMotor ONProof modePaper sizedataExit signalSorter busyS/S exitsignalS/S main

13.2 SORTER/STAPLER TIMING CHART (STAPLE MODE) NOTE:1) Jogger motor on time depends on the paper size.2) Staple unit drive motor on time depends on th

14. SERVICE TABLES (MAIN CONTROLBOARD)14.1 DIP SWITCHES Dip Switch 1000: OFF 1: ONFunction 1 2 3 4Standard setting 0 0 — —Raises all bins to the top

2.2 COPIER INSTALLATION PROCEDURE CAUTIONNever lift the machine by holding the LCT, or the LCT will break.NOTE:(1) Keep the shipping retainers after

14.2 TEST POINTSNumber FunctionTP100 GNDTP101 + 5 V14.3 FUSESFUSES Rated Current and VoltageFUSE100 250 V T5ASERVICE TABLES (MAIN CONTROL BOARD)A207/A

15. REPLACEMENT AND ADJUSTMENT15.1 EXTERIOR COVER REMOVAL– Front – Remove the covers in the following order. 1. Remove the proof tray [A] (4 screws

– Rear – 1. Remove the rear cover [A] (6 screws). 2. Remove the bottom plate [B] (2 screws and 1 hook).[A][B]A664R502.wmfREPLACEMENT AND ADJUSTMENT

15.2 STAPLER REMOVAL AND REINSTALLATION 1. Return the stapler unit [A] to the home position by pulling out the staplerunit. 2. Pull out the R3 re

15.3 JOGGER PLATE REMOVAL AND INSTALLATION – Removal – 1. Remove the proof tray. (Refer to Exterior Cover Removal.) 2. Release the spring [A] of th

15.4 BINS– Removal – 1. Remove the rear cover. 2. Raise all bins to the highest position by turning on DIP SW100-1 on thesorter main PCB, then tur

6. Remove the top guide by releasing the pins [A] and [B] from cut-outs [C]and [D] at the end of the bin guide slots. Then remove the pins [E] and

– Installation – 1. While holding the bin rear plate [A] straight, insert rear right guide pin [B]into the slot [C], then lower the rear guide pin

4. Manually rotate the helical wheel drive belt [A] and lower the bin.NOTE:Before installing the next bin, rotate the helical wheels only once.Othe

15.5 MAIN MOTOR REMOVAL 1. Remove the rear cover (4 screws). 2. Disconnect the connector [A]. 3. Remove the main motor bracket [B] (4 screws) with

4. A156/A160 copiers only:1) Pull out the duplex tray [A] and remove the strips of tape [B]. 2) Remove the guide roller stopper [C] and a sheet of

15.6 GRIP ASSEMBLY REMOVAL, AND GRIP SOLENOID,AND GRIP POSITIONING SOLENOID ADJUSTMENT – Grip assembly removal – 1. Open the front cover then remove

15.7 MAIN CONTROL BOARD REPLACEMENT 1. Remove the rear cover (refer to Exterior Cover Removal), thendisconnect all connectors (15 connectors and 1 f

15.8 GRIP MOTOR REMOVAL 1. Remove the grip assembly. 2. Remove the grip motor [A] (4 screws and 2 Allen screws).[A]A664R519.wmfREPLACEMENT AND ADJU

15.9 HELICAL WHEELS– Removal –Before removing the helical wheels, remove all bins and all exterior covers.(Refer to Exterior Cover and Bin Removal.)–

– Rear Long Helical Wheel – 1. Remove the bracket [A] (3 screws). 2. Loosen the two Allen screws [B] on the drive pulley. 3. While holding the pu

– Installation –NOTE: After installing the helical wheels, perform the helical wheelalignment, which is explained later.– Rear Long Helical Wheel –

– Front Helical Wheel – 1. Place the bearing [A] over the stud [B] on the bottom plate then threadtiming belt-918XL [C] and timing belt-300XL [D]

– Alignment of the 2 Helical Wheels – 1. Check that all belts are set correctly. 2. Align all screw holes [A] at the middle of the helical wheels

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SORTER STAPLER A658CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

It is the reader's responsibility when discussing the information contained within thisdocument to maintain a level of confidentiality that is in

- A153/A155/A156 copiers - 5. Open the front cover and swing out the toner bottle holder [A]. 6. Remove the strips of tape [B]. 7. Remove the swi

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1. SPECIFICATIONSPaper Size for Bins: Sort/Stack Modes:Maximum: A3, 11 x 17"Minimum: B5, 81/2 x 11"Paper Weight for Bins: Sorting: 52 ~ 157

2. COMPONENT LAYOUT2.1 MECHANICAL COMPONENT LAYOUT 7123456A658V501.wmf 1. Helical Wheels 2. Jogger Plate 3. Grip Assembly 4. Transport Rollers 5.

2.2 DRIVE LAYOUT 12436785A658V502.wmf 1. Jogger Drive Belt 2. Transport Roller 3. Wheel Drive Belts 4. Helical Wheels5. Transport Motor6. Bin Driv

2.3 ELECTRICAL COMPONENT DESCRIPTIONRefer to the electrical component layout on the reverse side of the Point toPoint Diagram (on waterproof paper).Sy

3. BASIC OPERATION3.1 NORMAL MODE AND SORT/STACK MODE Copies exiting the copier pass through the entrance guide plate [A]. Thetransport roller will se

The first copy of the second original is delivered to the final bin that was usedfor the first original, then the final bin descends one step. The bin

3.2 STAPLE MODE The stapler is only available in sort mode.When the jogger plate has squared the final set of copies, the grip arms [A]move inside th

3.3 BIN DRIVE MECHANISM The bin drive mechanism moves the bins up and down to receive copies.There are four pins on each bin. Two pins fit into the sl

3.4 BIN HOME POSITION The bin home position sensor [A] ensures that the proof tray is lower than thetransport roller when the bins are in the home pos

11. Remove the knob screw [A].12. ➀ Swing out the bottle holder [B] and ➁ pull down the lock lever [C]. ➂ Then slide out the bottle holder assembly

3.5 JOGGER MECHANISM The jogger motor [A] drives the jogger plate [B] through the timing belts [C].The jogger is at home position when the actuator on

3.6 GRIP ASSEMBLY The grip assembly consists of the grip motor [A], the timing belt [B], the drivegear [C], the grip home position sensor [D], and t

3.7 STAPLER UNIT The stapler motor [A] drives the staple hammer [B] using the gears [C] andthe eccentric cam [D].The roller [E] feeds the staple sheet

3.8 STAPLER SWITCH The stapler switch [A] below the grip assembly cuts the dc +24 V supply tothe stapler. In proof mode, all bins lower and push the l

3.9 PAPER FEED AND MISFEED DETECTION TIMING– Proof Mode – A4 sideways, 5 copies, 150 mm/s *1: The value of the low speed depends on the copier.– Sorte

– Staple Mode – A4 sideways, two copies of a two-page original, after sorting, 150 mm/s A658D514.wmf Sorter Stapler A658BASIC OPERATIONSM 4-15 A207/A2

3.10 JAM DETECTION– Paper Jam – A4 sidewaysJ1: The sorter entrance sensor does not turn on within 2 s after the fusing exit sensor has turned on.

4. REPLACEMENT AND ADJUSTMENT4.1 EXTERIOR COVER REMOVAL 4.1.1 Front Cover 1. Remove the front cover [A] (2 screws).4.1.2 Rear Cover 1. Remove the re

4.2 STAPLER UNIT REMOVAL 1. Remove the front cover. (See Exterior Cover Removal.) 2. Loosen the screws [A]. 3. Remove the staple unit [B], as show

4.3 GRIP ARM REPLACEMENT 1. Remove the front cover. (See Exterior Cover Removal.) 2. Remove the grip assembly [A] (4 screws, 2 connectors, and 1 g

15. Disconnect the connector [A] and separate the toner supply unit [B] fromthe development unit (2 screws).16. Pour about half a pack of developer

4.4 BIN REMOVAL 1. Remove the front, rear, and top covers. (See Exterior Cover Removal.) 2. Remove the upper stay bracket [A] (4 screws and 1 conn

4.5 TRANSPORT MOTOR REMOVAL 1. Remove the sorter stapler (1 screw and 1 chain). 2. Remove the rear cover. (See Exterior Cover Removal.) 3. Remove

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A212/A214Service Manual– Insert Version – The A212 copier is based on the A161 copier.The A214 copier is based on the A162 copier.Only the differences

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SM A212/A2141DIFFERENCES BETWEEN THE A212/A214 AND A161/A162The models A212/A214 are based on the A161/A162 series machines. Themodels A204/A206/A207/

A212/A214 SM2No. (Section to refer to inthe Service Manual)(A153/A156/A157/A160/A161/A162)(A212/A214)DRUM1 Drum All modifications indicated forthe A20

SM A212/A2143No.Item(Section to refer to inthe Service Manual)(A153/A156/A157/A160/A161/A162)(A212/A214)PAPER FEED AND REGISTRATION1 Paper Feed System

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A212/A214 COPIERCÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

19. Swing in the bottle holder assembly [A] so that the toner bottle holder [B]and the slide rail [C] are aligned straight.IMPORTANT: Do not swing th

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1. SPECIFICATIONSNOTE: Only items marked with ✽ are different from A161 and A162 copiers.Configuration: DesktopCopy Process: Dry electrostatic transfe

Power Source: 120 V/60 Hz:More than 12 A (for North America)220 V ~ 240 V/50 Hz:More than 7 A (for Europe)220 V/50 Hz:More than 7 A (for Asia)110 V/60

✽ Dimensions: Width Depth HeightA212 copier 900 mm (35.5") 655 mm (25.8") 626 mm (24.7")A214 copier 1,128 mm (44.5") 655 mm (25.

Duplex Tray Capacity[A214]:50 sheets (30 sheets for A3/11"x17"81 ~ 105 g/m2, 21.5 ~ 27.9 lb paper)Toner Replenishment: Cartridge exchange (4

2. MACHINE CONFIGURATION2.1 COPIER– A212 copier –Two 500-sheet trays *: Only for machines with destination code 29.– A214 copier –A 500-sheet trayA du

2.2 OPTIONAL EQUIPMENT *: Except for machines with A212 destination code 29.500 X 3 (A549)MACHINE CONFIGURATIONA212/A214 5-6 SMCÓPIA NÃO CONTROLADACÓP

MEMO A212/A214CopierSM 5-7 A212/A214CÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

3. MECHANICAL COMPONENT LAYOUT– A214 copier –NOTE: The paper feed area has been changed. NOTE: The A212 copier is the same as the A214 copier except t

1. 3rd Mirror 2. 2nd Mirror 3. 1st Mirror 4. Exposure Lamp 5. Lens 6. Quenching Lamp 7. Drum Cleaning Blade 8. Drum Charge Roller 9. 6th Mirr

24. Enter SP mode as follows:1) Press the "Clear Modes" key.2) Enter "107" using the numeric keys.3) Hold down the "Clear/St

4. ELECTRICAL COMPONENT DESCRIPTIONSRefer to the electrical component layout and the point to point diagram on thewaterproof paper in the pocket for s

Symbol Name Function Index No.SensorsS1By-pass Feed PaperWidthInforms the CPU what width paper is in theby-pass feed table.25S2By-pass Feed Paper End

Symbol Name Function Index No.S20Toner End Instructs the CPU to add toner to the tonersupply unit, and detects toner endconditions.48S21Transfer Belt

Symbol Name Function Index No.SW6LCT Cover-1(A214 machine only)Detects whether the LCT cover is open ornot.91SW7LCT Cover-2(A214 machine only)Cuts the

Symbol Name Function Index No.L3Secondary Fusing Provides heat to both ends of the hot roller.✽ Modified - see the "Fusing" section fordetai

Symbol Name Function Index No.CO2Key (option) Used for control of authorized use. Thecopier will not operate until it is installed.N/AOthersCB1Circuit

5. PROCESS CONTROL✽ Refer to the A204/A206/A207/A208/A210/A211 service manual for detailedinformation.5.1 TEMPERATURE CORRECTION ✽ Temperature correct

6. DRUMNOTE: The drum in this machine is the same as the A204/A206/A207/A208/A210/A211 copiers. Please refer to the A204/A206/A207/A208/A210/A211 manu

7. OPTICS7.1 OVERVIEW7.1.1 Toner Shield Glass✽ The shield glass by the green filter above the drum has been removed (it is no longer needed).7.2 SCANN

8. DEVELOPMENT CLUTCH ON/OFF TIMINGThe development clutch ON/OFF timing has been changed to prolong the lifeof the developer. The life of the develope

28. Pull out the paper tray and load paper into it. (The paper size anddirection for each tray should be as specified by the customer.)NOTE:The side

9. PAPER FEED AND REGISTRATION9.1 OVERVIEW The paper feed station uses a paper tray [A] which can hold 500 sheets.The paper tray uses semicircular fee

9.2 PAPER TRAY FEED9.2.1 Paper Lift Mechanism The capacity of this tray is greater than usual for a corner separator type.Because of this, there are t

The paper tray capacity has been increased from 250 to 500 sheets and thepaper lift mechanism differs from former one.Force is applied to the bottom

9.3 Corner Separator Over Rising Prevention Mechanism The bottom plate stopper [A] prevents the corner separator from rising toohigh.When the tip of

9.4 Corner Separator Stopper Mechanism The corner separator stopper prevents the corner separator from dislocationwhen the tray holds a lot of paper.W

10. INSTALLATION10.1 COPIER ACCESSORY CHECKCheck the accessories against the following list:Description Q’ty 1. Paper Size Decal...

10.2 COPIER INSTALLATION PROCEDURECAUTIONRating Voltage for PeripheralsMake sure to plug the cables into the correct sockets. A212I500.wmfINSTALLA

NOTE: 1) Never lift the machine by holding the LCT, or the LCT will break.2) Keep the shipping retainers after installation. They will be reused ift

5. A214 copier only:1) Pull out the duplex tray [A] and remove the strips of tape [B]. 2) Remove the guide roller stopper [C] and a sheet of paper [

6. Open the front cover and swing out the toner bottle holder [A]. 7. Remove the strips of tape [B]. 8. Remove the switch actuator lock bracket

2.3 PAPER SIZE SELECTION2.3.1 Paper Feed Station Definition NOTE: *A549 paper tray unit onlyRev. 08/2001⇒CopierPaper Tray Unit1st tray2nd tray3rd tr

12. Remove the knob screw [A].13. ➀ Swing out the bottle holder [B] and ➁ pull down the lock lever [C]. ➂ Then slide out the bottle holder assembly

16. Disconnect the connector [A] and separate the toner supply unit [B] fromthe development unit (2 screws).17. Pour about half a pack of developer

IMPORTANT: Do not swing the bottle holder fully into the machine beforestep 20.20. Swing in the bottle holder assembly [A] so that the toner bottle h

25. Enter SP mode as follows:1) Press the # key.2) Enter "107" using the numeric keys.3) Hold down the $ key for more than 3 seconds.NOTE:

28. Pull out the paper tray and load paper into it. (The paper size anddirection for each tray should be as specified by the customer.)NOTE: The si

34. Install the optional platen cover [A] if necessary:1) Install 2 stud screws [B] on the top cover as shown.2) Position the platen cover bracket [C

10.3 AUTO REVERSE DOCUMENT FEEDER (A663)✽ Refer to the A204/A206/A207/A208/A210/A211 service manual for detailedinformation.10.4 20-BIN SORTER STAPLER

11. SERVICE REMARKS11.1 PAPER FEED✽ Only the following item is new.Always push the paper tray in gently. If the tray is slammed shut, the paperstack m

12. SERVICE PROGRAM MODE12.1 SERVICE PROGRAM MODE TABLE 1. Items written in bold italic letters are newly added service programs. 2. Items written i

Mode No. Function2-002-xxx Drum Charge Voltage Display †2-003 Drum Charge Voltage Adjustment (for making VSP patterns)2-101-xxx Leading/Trailing Edge

2.3.2 Paper Size Selection for Copier Paper Trays For the 1st tray and 2nd tray for A153, A155, A157, A159, A161 and A204,A206, A208, A210 and A212 c

Mode No. Function4-102 Lens Error Correction †4-103 Focus Adjustment †4-201 Auto ADS Gain Adjustment4-202 ADS Initial Gain Display †4-203 ADS Actual G

Mode No. Function°5-501-001 PM Interval Setting †°5-501-002 PM Interval Setting (PM Alarm Mode Setting) †5-504 Used in Japan only. Do not change the f

Mode No. Function°7-004Initial Copy Counter Setting for RDS/CSS Display †This is for use with features that are available only in Japan.However, it do

12.1.2 SP Mode TableMode No. Function Settings1-001Registration † Adjusts leading edge registration. 0 ~ 32Default = 16 ‡(0.5 mm per step [Range: –8.0

Mode No. Function Settings1-105-001FusingTemperatureAdjustment(Main FusingLamp) †Adjusts the temperature of the mainfusing lamp, which heats the centr

Mode No. Function Settings1-902Jogger SpanAdjustment(Side Fence) †Adjusts the stop position of the joggerside fence span of the duplex unit.0 ~ 32Defa

Mode No. Function Settings2-201-002Lightest IDLevelDevelopmentBiasAdjustment †Adjusts the development bias for manualID level 7.1: –40 V2: ±0 V3: –80

Mode No. Function Settings2-208-002Toner SupplyRatio (TD SensorSupply Mode) †Selects the toner supply ratio for TDsensor supply mode.For example, if t

Mode No. Function Settings2-812Drum ReverseRotationAdjustment †Adjusts the amount of the time for thedrum reverse rotation after each copy job.0 ~ 32D

Mode No. Function Settings3-111CurrentVRP/VRGDisplay †Displays the current VRP/VRG value [%]This is the value currently being used forVR correction.3-

2.3.3 Paper Size Selection for the Paper Tray Unit, LCT, and By-passFeedFor the paper tray unit, LCT and by-pass feed, select the paper size with SPmo

Mode No. Function Settings3-902Forced ProcessControlPerforms the 1,000-copy process controlcycles forcibly.VSG initial adjustment → VR detection →VL d

Mode No. Function Settings4-011-001to4-011-009Lens HorizontalHP Adjustment†Adjusts the lens horizontal home positionfor each paper feed station.(0.2 m

Mode No. Function Settings4-201Auto ADS GainAdjustmentAdjusts the ADS gain automatically tomake the sensor output 2.7 ± 0.1 V.Close the platen cover t

Mode No. Function Settings•°4-902APS 8 k/16 kDetection †(A4 versionsonly)Selects whether the machine can select8 k/16 k copy paper based on APSsensor

Mode No. Function Settings•°5-019-001to5-019-008Paper Size Set†Sets the paper size for each paper trayand feed station.For how toinput thesettings, se

Mode No. Function Settings•°5-107-001to5-107-004Image ShiftMarginAdjustment †This controls the left and right marginwidth adjustment for both 1st and

Mode No. Function Settings•°5-305-001Auto Shut OffTime Setting †Selects the auto shut off time inone-minute steps.NA version1 ~ 120Default = 60Other v

Mode No. Function Settings•°5-407-001to5-407-002User CodeNumber Clear †Deletes user code numbers.SP5-404-001: Deletes individual user code numbers. En

Mode No. Function Settings5-802-001to5-802-002Free Run Mode Performs the free runSP5-802-001: Continuous free runSP5-802-002: One time free runBefore

Mode No. Function Settings•°5-90910 keyZoom/SizeMagnification †Selects whether to have a 10 key zoomfunction or a size magnification function.1: Size

4. Select the required SP setting with the numeric keys (see Service Tables- Paper Size Settings), then press the "Enter" key.NOTE: If you

Mode No. Function Settings°6-101SorterInstallation †Use this to specify which sorter isinstalled.0: No sorter1: A557 sorter2: A556 sorter3: Not used4:

Mode No. Function Settings°7-002Total OriginalCounter Display†Displays the total number of scannedoriginals (DF + platen).The first three digits are d

Mode No. Function Settings°7-204-001to7-204-008Feed UnitCounter †Displays the total number of copies fedfrom each feed unit.The first three digits are

Mode No. Function Settings°7-501Total JamCounter †(Copies +Originals)Displays the total number of copy jamsplus original jams (max. 4 digits).The firs

Mode No. Function Settings°7-801-001to7-801-004Main ROMVersion Display†Displays the main ROM version.SP7-801-001: Copier main ROM versionSP7-801-002:

Mode No. Function Settings°7-807-002Copy JamCounter Reset† (displayed as"SC CounterClear")Resets the total copy jam counter(SP7-502) and the

Mode No. Function Settings°7-816-001to7-816-008Feed UnitCounter Clear †Reset one of the following counters bypressing the key.SP Number Without Dupl

12.2 UP MODE AND SP MODE CROSS REFERENCE TABLEUP Mode SP Mode Function1 5-019 Paper Size Set2 5-002 Feed Station Priority Selection3 5-003 APS Priorit

13. PREVENTIVE MAINTENANCE SCHEDULE13.1 PM TABLENOTE: The amounts mentioned as the PM interval indicate the number ofcopies.Symbol key: C: Clean R:

EM 120 k 240 k 360 k NOTEPAPER FEED (for each paper feed station)Feed Rollers(Paper tray) ✽ CRRRWaterPick-up, Feed,Separation Rollers(LCT, By-pass fee

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2.4 SORTER ADAPTER INSTALLATION (OPTION FOR A157, A159, AND A160 COPIERS ONLY)2.4.1 Accessory CheckCheck the quantity and condition of the accessories

EM 120 k 240 k 360 k NOTEHot Roller Strippers C R R RDUPLEX TRAYClutch Spring L L L Mobil Temp 78. See Note 1.Feed Roller R R RBottom Plate Pad R R R

EM PM NOTEBushings L L Launa oil; if bushings generate noise.Helicam Wheels L L Grease G501; if worm gears generate noise.Bin Cam TracksLLGrease G501;

13.2 REGULAR PM PROCEDURE Make a copy of an OS-A3 test chart at manualimage density level 4. 1. Clean the mirrors, lens, and reflectors with asoft cl

1. Clean the inside of the cleaning unit and theseals. 2. Replace the cleaning blade. 1. Remove the old developer. 2. Clean the development unit

1. Remove the transfer belt and clean the usedtoner tank with a blower brush or vacuumcleaner. 2. Clean the transfer belt. 3. Replace the transfe

1. Clean the covers.Perform the following SP Modes in the followingorder. 1. SP2-214 TD Sensor Initial Setting 2. SP3-001 ID Sensor Initial Setti

14. SPECIAL TOOLS AND LUBRICANTS✽ : New or modified itemsPart Number Description Q’tyA153 9001 Scanner Adjustment Tool 1A153 9004 WIPING CLOTH (Drum C

15. SC CODE DESCRIPTIONS✽ Only the following SC codes have been changed or added from the base copier.E720 - Timing Sensor (Roller Drive) Output Error

E723 - Grip Home Position Sensor Output Error (A555/A658)- Definition- [C]• When the grip motor rotates forwards, the grip home position sensortakes o

2.4.2 Installation Procedure 1. Remove the cover plate [A] (2 screws). 2. Remove the three plastic caps [B] from the copier left cover with nippe

2.5 TRAY HEATER INSTALLATION (OPTION) NOTE:The optional tray heater keeps copy paper dry. In humidenvironments, copy paper may crease as it comes ou

4. Remove the rear cover. (See "Replacement and Adjustment - Inner andOuter Covers".) 5. Pull out the carrying handles [A]. 6. Before in

2.6 OPTICS ANTI-CONDENSATION HEATER (OPTION) NOTE:The optics anti-condensation heater keeps water from condensingon the copier’s mirrors.Such condens

7. Connect the red two-pin connector [F] at the rear of the copier to theheater’s connector [C] (red). 8. Place the harness [G] under the optical r

2.7 ORIGINAL LENGTH SENSOR FOR APS (OPTION ONLYFOR THE LT/DLT VERSION) NOTE:To detect 11" x 15" size paper by APS in platen mode, an optiona

2.8 ADS SENSOR (OPTION) NOTE:For originals written on some types of red paper, dirty backgroundmay occur in ADS mode. For customers who mainly use su

2.9 KEY COUNTER HOLDER (OPTION) CAUTIONUnplug the copier power cord before starting the following procedure. 1. Remove the front right cover [A]. (Se

2.10 BRAND DECAL APPLICATION INSTRUCTIONS (-10 AND-22 COPIERS ONLY) 1. Peel off the backing film [A]. 2. Attach the brand decal [B] to the indent i

LEGENDPRODUCT CODE COMPANYGESTETNERRICOH SAVINA156 2635TD FT5535 9035DLA153 2635 FT5035 9035A160 2627TD FT4527 9027DLA157 2627 FT4027 9027A162 2822TD

SERVICE TABLESCÓPIA NÃO CONTROLADACÓPIA NÃO CONTROLADA

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1. SERVICE REMARKS1.1 HANDLING THE DRUMThe organic photoconductor (OPC) drum is comparatively more sensitive tolight and ammonia gas than a selenium d

1.2 DRUM UNIT 1. Make sure that the drum unit is set in position and the drum stay issecured with a screw when the main switch is turned on. If the d

1.4 OPTICS 1. When installing the exposure glass, make sure that the mark on the edgeof the glass faces up. This makes sure that the correct side fac

1.6 DEVELOPMENT UNIT 1. Be careful not to nick or scratch the development roller sleeves. 2. Place the development unit on a sheet of paper after re

1.8 CLEANING SECTION IN THE DRUM UNIT 1. When servicing the cleaning section, be careful not to damage the edgeof the cleaning blade. 2. Apply setti

6. Avoid storing paper in humid areas.At high temperature and high humidity, or at low temperature and lowhumidity, store paper in a plastic bag. Th

2. SERVICE PROGRAM MODE2.1 SERVICE PROGRAM MODE OPERATIONThe service program (SP) mode is used to check electrical data, changemodes, and adjust setti

How to select the program numberProgram numbers are composed of two or three levels. –– –– To input the requir

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2.2 MEMORY RESET PROCEDURESBefore starting a memory reset procedure, be sure to remember thefollowing:For SP3-123, SP7-804, SP7-808, SP7-810, and SP7

1. Enter the required SP mode. (Do not press after entering thisSP mode until you are sure that you want to reset the counters.)NOTE:Before pressin

2.2.3 Drum Initialization: SP3-123CAUTION: If SP3-123 is performed, the VR, VL, and T/H correctionlevels and the drum rotation timer are reset. As a r

2.2.4 Reset All Memory (SP5-801)CAUTION: Reset All Memory mode (SP5-801) resets all the correctiondata for copy process control and all the softwareco

4. Refer to the "SP MODE FACTORY SETTING DATA" sheet located in theupper inner cover and enter the data that were stored in the following

2.3 SERVICE PROGRAM MODE TABLE 1. A "†" after the mode name means that copies can be made while in thisSP mode. 2. A "‡" after t

Mode No. Function2-201-xxx Development Bias Adjustments †2-203 Development Bias Adjustment (for making VSP patterns)2-206-xxx Development Bias Display

Mode No. Function4-201 Auto ADS Gain Adjustment4-202 ADS Initial Gain Display †4-203 ADS Actual Gain Display †4-301 APS Sensor Function Check †4-302 O

Mode No. Function5-802-xxx Free Run Mode5-803 Input Check Mode †5-804 Output Check Mode °5-810 SC Reset †5-811 Used in Japan only. Do not change the f

Mode No. Function°7-206 Stapler Counter †°7-301-xxx Total Copies by Magnification †°7-401 Total Service Call Counter †°7-402 SC Counter by Service Cal